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REMKO HTL 200-EC, Operating Manual

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REMKO HTL 200-EC Operating Manual Download Page 3

3

Carefully read this operating manual prior to commissioning/using 
the units!
 
This operating manual is a translation of the German original.

This manual is an integral part of the unit and must always be kept 
in the vicinity of the installation location or on the unit itself.

Subject to modifications; no liability accepted for errors or misprints!

Safety notes

4

Unit description

5

Installation instructions

5-6

Unit installation

6-8

Safety equipment

9

Commissioning

10-11

Shutdown

11

Care and maintenance

11-13

Commissioning of forced-air oil burners 

14-17

Troubleshooting

18

Intended use

19

Customer service and guarantee

19

Environmental protection and recycling

19

Exploded view of the unit

20

Spare parts list

21

Electrical wiring diagram

22-23

Maintenance protocol

24

Technical data

25

Contents

Summary of Contents for HTL 200-EC

Page 1: ...Edition GB J10 REMKO HTL 200 EC REMKO HTL 250 EC Oil heating systems Operation Technology Spare parts...

Page 2: ......

Page 3: ...no liability accepted for errors or misprints Safety notes 4 Unit description 5 Installation instructions 5 6 Unit installation 6 8 Safety equipment 9 Commissioning 10 11 Shutdown 11 Care and mainten...

Page 4: ...The power plug must be pulled out of the mains socket before the start of work on the unit as a matter of principle Safety devices must not be bypassed or disabled The personnel tasked with operating...

Page 5: ...rance associations the respective regional building regulations and the combustion appliances regulations apply to operation of the units NOTE Overpressure and underpressure in the installation area s...

Page 6: ...afety distances The function Space heating free air delivery or duct system underpressure and overpressure possible at the place of installation General concerns Heat requirements room temperature nom...

Page 7: ...with a foot valve as a matter of principle It must also be ensured that the line cross section is suitable for the total line resistance the suction height and increased viscosity at low oil temperatu...

Page 8: ...ly for air recirculation a pipe nozzle accessory must be fitted on the air intake side Ideally a spiral duct or something similar should be used for the air circulation intake if the unit is installed...

Page 9: ...re in heating mode via the burner Setpoint approx 80 85 C Safety temperature limiter STB The safety temperature limiter STB interrupts the heating function in case of extreme overheating or a failure...

Page 10: ...r resistance at the unit s outlet After the temperature drops again the burner restarts automatically Avoid restarting the burner on a frequent basis during unit operation In the event of an excessive...

Page 11: ...eplaced if necessary Never use abrasive or solvent based cleaners Use only suitable cleaners even for heavy contamination It must be ensured that the exhaust air ducting and combustion air ducting are...

Page 12: ...8 and replace any that are defective 5 Clean the combustion chamber through the burner opening 11 with a vacuum cleaner A special purpose boiler cleaning set for the REMKO industrial vacuum cleaner is...

Page 13: ...tighten the two lower screws 14 an Concluding work 1 Tighten the fastening screws on the combustion chamber supports 2 Fit in the insulation and the lateral casing panel 3 Fit the exhaust gas connect...

Page 14: ...on electrode and baffle plate All sizes are approximate values and are in mm The optimum setting must be adapted to the unit specific and structural conditions A B Size dimensions B C D HTL 200 7 5 3...

Page 15: ...Carry out the presetting of the secondary air as follows Set the nozzle fitting 2 to the desired value with the adjusting screw 1 Turning to the left larger scale value lower pressure behind the baff...

Page 16: ...stage 2 Opening scale Opening indicator NOTE The motor cam or air flap must not be adjusted manually by hand This will damage the actuator Air volume stage 1 For pre ventilation start up and operatio...

Page 17: ...1 The switching point solenoid valve 2 will now work between the settings air volume stage 1 and air volume stage 2 Adjusting the air volume stage 2 Orange shift lever Rotate the shift lever for air v...

Page 18: ...equate 7 Move the operating switch to the 2 Fan position If the supply air fan now starts up the fault may well be in the burner area Forced air burner and power supply 1 Check the oil filter s for co...

Page 19: ...n environment friendly manner Therefore only bring the old unit to an authorised recycling business or to an appropriate collection point As a prerequisite for any guarantee claims to be considered it...

Page 20: ...of the ongoing technical development process Exploded view of the unit 2 1 14 7 8 26 22 24 16 31 31 35 8 7 3 4 5 34 9 9 37 33 36 27 29 30 32 10 13 20 21 23 11 12 15 Combustion chamber with heat exchan...

Page 21: ...9 24 Fan support 1105388 1105388 25 Oil pre heater 1105301 1105301 26 Fan base 1105297 1105297 27 EC fan 1105258 1105298 28 Thermostat receptacle bracket 1102048 1102048 29 Suction panel with inlet no...

Page 22: ...stat socket S1 Operating switch S2 Burner reset button SD Double socket front STB Safety temperature limiter TR Temperature controller TW Temperature monitoring device WS7 Burner Wieland plug WS4 Addi...

Page 23: ...X1 15 Steckkdose 230V Vorne X1 N 9 6 1 2 3 X1 18 X1 19 X1 20 1 5 mm 2 5 mm X1 4 X1 21 X1 22 EC Ventilator F1 3 16A tr ge H8 10 gr n 2 5 mm Wiringdiagram for Wieland plug to the burner L1 N T1 T2 S3 B...

Page 24: ...ed only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in ac...

Page 25: ...or diesel fuel Max fuel consumption l h 14 9 19 9 15 9 21 9 Danfoss oil nozzle 2 USG 3 5 80 3 5 80 Pump pressure approx 1st stage 2nd stage 2 bar 9 16 10 18 Max exhaust gas loss 9 9 Combustion chamber...

Page 26: ...Unit to be maintained only by authorised specialists in accordance with the statutory regulations Notes...

Page 27: ...27 Notes...

Page 28: ...advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is quickly...

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