REMKO HTL 200-EC Operating Manual Download Page 12

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REMKO HTL 200-EC/250-EC

Cleaning tasks

 

The entire unit, including the heat 
exchanger, combustion chamber and 
forced-air oil burner must be cleared 
of dust and dirt after every heating 
period, or possibly earlier depending 
on the operating conditions. 

Wearing parts, such as exhaust gas 
suppressors, seals, oil filter inserts and 
oil nozzles for example, should be 
checked and replaced if necessary. 

Removing the combustion 
chamber 

For cleaning purposes, it is 
necessary to remove the entire 
combustion chamber and heat 
exchanger. 

1.   Move the operating 

switch to the “0” 
(Off) position. 

2.

   Remove the power plug from 

the mains socket. 

3.    Remove the collar [1] from 

the exhaust gas nozzle. 

4.   Remove all of the upper cover 

panels on the housing

5.   Remove the exhaust gas nozzle 

[2] from the exhaust gas 
collector and pull it upwards 
and out. 

X

6

15

14

5

3

2

4

1

Cleaning the heat exchanger 
and combustion chamber

 

1.   Remove the inspection cover [8]. 

2.   Remove the exhaust gas 

suppressors [9], clean them and 
replace any that are defective. 

3.   Clean all exhaust gas passes [10]. 

A special-purpose cleaning 
brush is available as an 
accessory.

 

4.   Check the seals of 

the inspection cover [8] and 
replace any that are defective. 

5.   Clean the combustion chamber 

through the burner opening [11] 
with a vacuum cleaner.  

A special-purpose boiler 
cleaning set for the REMKO 
industrial vacuum cleaner 
is available as an accessory.

 

Assembly and installation 

1.   Assemble the dismantled 

parts by reversing the removal 
procedure. 

2.   When fitting the inspection 

cover ensure that the fastening 
screws are seated correctly and 
tightened evenly.  

Unevenly tightened fastening 
screws can result in leaks! 

3.   Insert the combustion chamber 

carefully into the unit and align 
it correctly before fastening it 
into place. 

4.   Check the flange seals and 

replace any that are defective 
before assembling the burner 
flange.

5.

   

Fit the burner flange onto 
the unit housing using the four 
screws.  

Note the “UP” sign!

 

6.   Remove the lateral casing panel 

[4] and the insulation [3]. 

7.  Open the lockable door at 

the front [5]. 

8.  Undo the 2 lower fastening screws 

[14] on the burner flange [6].

9.  Undo the clamping screw [15] 

on the burner flange [6], lift 
the burner slightly and pull 
it out to the rear.

10.

  

Remove the burner flange [6] 
from the unit in its entirety. 
 Take care not to damage 
theflange seals.  

Damaged flange seals 
can result in incorrect air 
induction.

11.  Remove all fastening screws 

from the combustion chamber 
supports [7]. 

12.  Remove the combustion 

chamber from the housing 
sideways. 

7

8

9

10

11

Summary of Contents for HTL 200-EC

Page 1: ...Edition GB J10 REMKO HTL 200 EC REMKO HTL 250 EC Oil heating systems Operation Technology Spare parts...

Page 2: ......

Page 3: ...no liability accepted for errors or misprints Safety notes 4 Unit description 5 Installation instructions 5 6 Unit installation 6 8 Safety equipment 9 Commissioning 10 11 Shutdown 11 Care and mainten...

Page 4: ...The power plug must be pulled out of the mains socket before the start of work on the unit as a matter of principle Safety devices must not be bypassed or disabled The personnel tasked with operating...

Page 5: ...rance associations the respective regional building regulations and the combustion appliances regulations apply to operation of the units NOTE Overpressure and underpressure in the installation area s...

Page 6: ...afety distances The function Space heating free air delivery or duct system underpressure and overpressure possible at the place of installation General concerns Heat requirements room temperature nom...

Page 7: ...with a foot valve as a matter of principle It must also be ensured that the line cross section is suitable for the total line resistance the suction height and increased viscosity at low oil temperatu...

Page 8: ...ly for air recirculation a pipe nozzle accessory must be fitted on the air intake side Ideally a spiral duct or something similar should be used for the air circulation intake if the unit is installed...

Page 9: ...re in heating mode via the burner Setpoint approx 80 85 C Safety temperature limiter STB The safety temperature limiter STB interrupts the heating function in case of extreme overheating or a failure...

Page 10: ...r resistance at the unit s outlet After the temperature drops again the burner restarts automatically Avoid restarting the burner on a frequent basis during unit operation In the event of an excessive...

Page 11: ...eplaced if necessary Never use abrasive or solvent based cleaners Use only suitable cleaners even for heavy contamination It must be ensured that the exhaust air ducting and combustion air ducting are...

Page 12: ...8 and replace any that are defective 5 Clean the combustion chamber through the burner opening 11 with a vacuum cleaner A special purpose boiler cleaning set for the REMKO industrial vacuum cleaner is...

Page 13: ...tighten the two lower screws 14 an Concluding work 1 Tighten the fastening screws on the combustion chamber supports 2 Fit in the insulation and the lateral casing panel 3 Fit the exhaust gas connect...

Page 14: ...on electrode and baffle plate All sizes are approximate values and are in mm The optimum setting must be adapted to the unit specific and structural conditions A B Size dimensions B C D HTL 200 7 5 3...

Page 15: ...Carry out the presetting of the secondary air as follows Set the nozzle fitting 2 to the desired value with the adjusting screw 1 Turning to the left larger scale value lower pressure behind the baff...

Page 16: ...stage 2 Opening scale Opening indicator NOTE The motor cam or air flap must not be adjusted manually by hand This will damage the actuator Air volume stage 1 For pre ventilation start up and operatio...

Page 17: ...1 The switching point solenoid valve 2 will now work between the settings air volume stage 1 and air volume stage 2 Adjusting the air volume stage 2 Orange shift lever Rotate the shift lever for air v...

Page 18: ...equate 7 Move the operating switch to the 2 Fan position If the supply air fan now starts up the fault may well be in the burner area Forced air burner and power supply 1 Check the oil filter s for co...

Page 19: ...n environment friendly manner Therefore only bring the old unit to an authorised recycling business or to an appropriate collection point As a prerequisite for any guarantee claims to be considered it...

Page 20: ...of the ongoing technical development process Exploded view of the unit 2 1 14 7 8 26 22 24 16 31 31 35 8 7 3 4 5 34 9 9 37 33 36 27 29 30 32 10 13 20 21 23 11 12 15 Combustion chamber with heat exchan...

Page 21: ...9 24 Fan support 1105388 1105388 25 Oil pre heater 1105301 1105301 26 Fan base 1105297 1105297 27 EC fan 1105258 1105298 28 Thermostat receptacle bracket 1102048 1102048 29 Suction panel with inlet no...

Page 22: ...stat socket S1 Operating switch S2 Burner reset button SD Double socket front STB Safety temperature limiter TR Temperature controller TW Temperature monitoring device WS7 Burner Wieland plug WS4 Addi...

Page 23: ...X1 15 Steckkdose 230V Vorne X1 N 9 6 1 2 3 X1 18 X1 19 X1 20 1 5 mm 2 5 mm X1 4 X1 21 X1 22 EC Ventilator F1 3 16A tr ge H8 10 gr n 2 5 mm Wiringdiagram for Wieland plug to the burner L1 N T1 T2 S3 B...

Page 24: ...ed only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in ac...

Page 25: ...or diesel fuel Max fuel consumption l h 14 9 19 9 15 9 21 9 Danfoss oil nozzle 2 USG 3 5 80 3 5 80 Pump pressure approx 1st stage 2nd stage 2 bar 9 16 10 18 Max exhaust gas loss 9 9 Combustion chamber...

Page 26: ...Unit to be maintained only by authorised specialists in accordance with the statutory regulations Notes...

Page 27: ...27 Notes...

Page 28: ...advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is quickly...

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