INSTALLATION - START UP
AND OPERATING MANUAL
Page 1: ...INSTALLATION START UP AND OPERATING MANUAL...
Page 2: ...of frequency 22 Changing the functions 28 The TWIN SYSTEM 29 Working principles 31 Working principles of the TWIN SYSTEM 33 Identifying and replacing fuses 34 Technical features 35 Conditions of guar...
Page 3: ...aused by misuse or improper operation of the equipment errors in cabling or wrong electrical connections tampering with the equipment modifications made to the radio control unit use of non original r...
Page 4: ...ure 1 GREEN LED ON PUSHBUTTON START EMERGENCY STOP PUSHBUTTON SWITCHING ON KEY GREEN LED ON RED LED BATT EMERGENCY STOP PUSHBUTTON and POWER ON SWITCHING ON KEY Optional AUXILLARY and START WITHOUT KE...
Page 5: ...while is normally assigned to the increase in speed of rotation of the electric motor or else to the increased opening of a hydraulic valve in the machine In the event of any difficulties experienced...
Page 6: ...mpt is made to activate the transmitter after this operation the two red and green led lights will flash and the transmitter will emit an acoustic sound To unlock the transmitter repeat the above sequ...
Page 7: ...trical contacts or connection cables When the batteries are at a low level there is a warning signal of three short tones and the red led flashes After the first warning signal the radio control unit...
Page 8: ...n start up and operating manual version 5 3 Gen 10 Radio control BRICK and PAIL TRANSMITTER UNIT PAIL Figure 4 RECHARGE UNIT CONTACT LESS RED LED BATT LED ON RED LED BATT TRANSMITTER UNIT BRICK 8 REMd...
Page 9: ...e batteries are completely recharged the red led BATT on the transmitter unit becomes permanently lit With new and completely charged batteries the transmitter unit can be operated for approximately 3...
Page 10: ...he lack of or incomplete testing of the equipment following installation Wiring of the RxDIN CL receiver unit Model with sealed casing for external installation at the machinery s electric panel R E M...
Page 11: ...rect wiring of the receiver use multipolar cabling and plug of the same kind used for the cabled keypad provided with the machine Use metal wire heads to clamp the conductors then connect to the termi...
Page 12: ...so that if the radio control unit loses contact with the machine control can be taken over using the cabled keypad The multiple control of a machine using both the radio control unit and cabled keypad...
Page 13: ...R5 PR6 START PR7 PR8 0 1 STOP START PR9 PR11 PR15 PR17 PR21 PR23 PR25 PR27 PR10 PR11 PR12 PR16 PR17 PR18 PR22 PR23 PR24 PR26 PR14 PR27 PR5 PR6 START PR7 PR8 PR27 PR14 PR27 PR14 Model with Start up key...
Page 14: ...assigned PAIL TRANSMITTER FULL COMMAND LAYOUT PR 13 PR 22 0 1 PR 26 PR 23 PR 21 PR 8 PR 7 PR 26 PR 23 PR 15 PR 25 PR 17 PR 16 PR 25 PR 17 PR 10 PR 5 PR 11 PR 9 PR 5 PR 11 START PR 24 PR 19 PR 18 PR 24...
Page 15: ...STOP START CLAXON PR 9 PR 8 PR 7 nc PR 7 na PR 6 PR 10 PR 11 PR 12 PR 13 PR 14 PR 15 PR 16 PR 17 PR 18 PR 19 PR 21 PR 22 PR 23 PR 24 PR 25 PR 26 na PR 26 nc PR 27 ALIM ALIM STOP START PR 9 PR 10 PR 11...
Page 16: ...0 RELAYS 2 5 1 3 4 RL11 RELAYS 2 5 1 3 4 RL12 RELAYS 2 5 1 3 4 RL13 RELAYS 2 5 1 3 4 RL6 RELAYS LAMP LAMP LAMPCOM RE0 OUT PR5 PR5 COM RE1 OUT PR6 COM PR6 RE2 OUT PR7 NA PR7 COM RB3 OUT PR8 PR8 COM RE4...
Page 17: ...4 RL21 RELAYS 2 5 1 3 4 RL24 RELAYS 2 5 1 3 4 RL25 RELAYS 2 5 1 3 4 RL26 RELAYS 2 5 1 3 4 RL17 RELAYS 12 ALARM OUT 12B 12B MARCIA OUT MARC MARC COM CLAX CLAX COM RF1 OUT PR16 PR16 COM RF2 OUT PR17 PR...
Page 18: ...PR8 COM PR9 COM PR10 COM PR11 COM PR12 COM PR13 COM PR15 COM PR14 COM PR16 COM PR17 COM PR18 COM PR19 COM PR21 COM PR22 COM PR23 COM PR24 COM PR25 COM PR26 COM PR27 COM STOP MARC CLAX LAMP PR5 PR6 PR7...
Page 19: ...that the connection cable between the receiver and the machine does not get twisted or caught up in mechanical parts during movement of the machine open the sealed casing to see the led that shows th...
Page 20: ...keeping it held down press the STOP pushbutton The machine must stop immediately To continue reset the emergency stop button Once again press a pushbutton or command joystick to carry out a movement a...
Page 21: ...iltration can seriously damage or compromise the proper functioning of the electric circuits inside the radio control unit Only specialist agents authorised by REMdevice must carry out extraordinary m...
Page 22: ...screws Remove lower cover slowly making sure not to pull out the connection wire between the electronic cards Using a pointed tool move one or more of the microswitches CHANGE FREQUENCY into a new co...
Page 23: ...ed the START command until it BEEPs and until the red led BATT is off Without Key Switch BRICK turn and disengage the EMERGENCY STOP button press pushbuttons 1 3 at the same time and the START button...
Page 24: ...Installation start up and operating manual version 5 3 Gen 10 Radio control BRICK and PAIL Press and keep pressed the START button for a few seconds until the machine starts up 24 REMdevice ITALY...
Page 25: ...r unit and red led for tens see table in Figure 15 The completion of this sequence accesses PROGRAMMING MODE with pushbutton 3 each press means one CHANNEL down with pushbutton 4 each press means one...
Page 26: ...33 4250 CH16 433 4500 CH17 433 4750 CH18 433 5000 CH19 433 5250 CH20 433 5500 CH21 433 5750 CH22 433 6000 CH23 433 6250 CH24 433 6500 CH25 433 6750 CH26 433 7000 CH27 433 7250 CH28 433 7500 CH29 433 7...
Page 27: ...be operated disconnect the receiver s cable open the front cover of the sealed casing and access the receiver module For receiver model RxDIN switch off the machine to be operated and open the door of...
Page 28: ...N close the door of the electric panel and turn on the machine to be operated WARNING DO NOT reactivate the radio control unit in the operating area of the machine prohibited and protected by safety b...
Page 29: ...and third speed self held PR15 is self held by PR9 or PR10 PR16 is self held by PR15 OFF ON BRICK third and fourth speed self held PR5 and PR6 are self held by PR11 PR25 and PR27 are self held by PR17...
Page 30: ...moment on unless the power supply is turned off at the receiver unit RxDIN or until the RELEASE command is activated the operating machine can be controlled only by this transmitter unit The other tra...
Page 31: ...stic signals auxiliary transmitter recognised by the identification label From this moment on unless the power supply is turned off at the receiver unit RxDIN or until the RELEASE command is activated...
Page 32: ...otection algorithm that guarantees a Hamming distance of 4 with probability of a missing an error of less than 10 8 less than 1 in 100 000 000 32 bit are used for command codes the remaining 8 bit are...
Page 33: ...ption RX module is processed by the P A microprocessor which verifies its authenticity by comparing it with the uniquely valid code If the commands are correct the microprocessor will activate the cor...
Page 34: ...first of the two possible codes that are in its memory From that moment onwards the second code will be rejected and can not be accepted unless power to the receiver unit RxDIN is cut or until it rec...
Page 35: ...PAIL IDENTIFYING AND REPLACING FUSES Receiver Unit STOP Fuse 5x20 4 A Power Supply Fuse 10 30 Vdc 5x20 1 6 A Power Supply Fuse 24 48 Vac Vdc 5x20 1 A Power Supply Fuse 48 115 Vac Vdc 5x20 0 5 A The f...
Page 36: ...relay contacts capacity 4A 115 Vac Stop relay contacts capacity 4A 115 Vac Power supply depending on model DC 10 30V 1 0A AC DC 24 48V or AC DC 48 115V 50 60 Hz 0 4A Container Modulbox for fixing on...
Page 37: ...new repaired or to be repaired equipment during transportation REMdevice will not carry out repairs to equipment whether under guarantee or not that has no serial number and without having previous c...
