Remcor TJ150-B Operator'S Manual Download Page 6

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90956

INSTALLATION INSTRUCTIONS

1. Locate the dispenser indoors on a level counter top.

MODELS “B”, “BC”

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The

installer must provide flexibility in the product and utility lines to permit shifting the position of the dispenser

sufficiently to clean the area beneath it.

MODEL “KB”, “KBC”

The ice dispenser must be sealed to the counter. The template drawing (Figure 4) indicates openings

which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline di-

mensions on the counter using the template drawings. Cut openings in counter.

Apply a continuous bead of

NSF International

(NSF) listed silastic sealant (Dow 732 or equal) approximate-

ly 1/4

?

inside of the unit outline dimensions and around all openings. Then position the unit on the counter

within the outline dimensions. All excess sealant must be wiped away immediately.

2. Carefully pull the beverage tubes, drain line and power cord through the large opening in the bottom of the

unit. See Figure 4 (MOUNTING TEMPLATE) for locating the required clearance holes in the counter for

these utility lines.

3. Connect the drain tube to an open drain. If additional piping is provided, it must be 3/4

?

IPS (or equal).

This line must continually pitch downward away from the unit and must contain no traps, or improper drain-

age will result.

4. Connect the beverage system product lines as indicated in Figure 6 (“B”units) and Figure 7 (“BC”units).

This work should be done by a qualified service person. Note that the hoses are marked with numbers

(1 through 8) for syrup connections and “CW”for carbonated water connection.

IMPORTANT:

The water supply to the carbonator must comply with the basic plumbing code of the

Building Officials and Code Administrators International, Inc. (BOCA) and local

plumbing codes.

5. Clean the hopper interior (see CLEANING INSTRUCTIONS).

6.

“K” Models Only:

Install the ice maker on the dispenser as shown in Figure 3 or according to the instructions

supplied with the kit, as appropriate. Follow the icemaker manufacturer’s instructions to complete the

installation.

7. Connect the dispenser cord to a 120 volt, 60 hertz, 3-wire grounded receptacle.

SINK DRAIN ASSEMBLY INSTRUCTIONS

1. Use tube, clamp and insulation provided to assemble drain.

2. To assure proper drainage, do not allow “trap”to form in drain line. Be sure drain line runs flat with bottom

of the dispenser (See Figure 1).

3. The unit is now ready for operation.

FIGURE 1. SINK DRAIN ASSEMBLY

DRAIN LINE

DISPENSER BOTTOM

Summary of Contents for TJ150-B

Page 1: ...150 KB TJ150 BC TJ150 KBC Operator s Manual PRINTED IN U S A REMCOR INC Part No 90956 February 1997 Revision E THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood befo...

Page 2: ...DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS 8 GATE OPENS AGITATOR DOES NOT TURN 8 ICE DISPENSES CONTINUOUSLY 8 SLUSHY ICE WATER IN HOPPER 8 ICE SOLIDIFIED IN HOPPER OR ICE AT REAR CORNER ONLY 8 NO ICE...

Page 3: ...ER INSTALLATION 9 FIGURE 4 MOUNTING TEMPLATE TJ150 B BC 10 FIGURE 5 SPECIFICATION DRAWING TJ150 B BC 11 FIGURE 6 BEVERAGE SYSTEM SCHEMATIC B MODELS 12 FIGURE 7 BEVERAGE SYSTEM SCHEMATIC BC MODELS 13 F...

Page 4: ...the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces before filling into the dispenser hopper GENERAL DESCRIPTION The Remcor TJ series of ice and be...

Page 5: ...er or distributor in your area The following ice makers are approved for use on the TJ150 K models ICE MAKER MODEL SERIES Ross Temp RCV 404 604 Scotsman CM500 650 Mile High Equipment Company C20 C40 C...

Page 6: ...es 3 Connect the drain tube to an open drain If additional piping is provided it must be 3 4 IPS or equal This line must continually pitch downward away from the unit and must contain no traps or impr...

Page 7: ...disengage lower pins B Lift ice chute cover to disengage upper pins C Lower ice chute cover down out of unit NOTE It may be helpful to twist cover slightly 8 With brush provided clean the inside of th...

Page 8: ...h of the units syrup product lines A Connect the cleaning tank to the syrup line to be sanitized and to the CO2 system B Energize the beverage faucet until the liquid dispensed is free of any syrup C...

Page 9: ...c Ice Filling K Models The automatic agitation timer causes the ice to maintain a constant level which allows the entire storage bin to fill before the ice machine shuts off The ice maker control capi...

Page 10: ...ing buckets carafes or other large containers the plate may be removed entirely for maximum ice flow For glasses and cups the plate may be adjusted downward to reduce the flow of ice The best position...

Page 11: ...bent depressor plate does not release switch B Defective dispensing switch C Improper switch installation SLUSHY ICE WATER IN HOPPER A Blocked drain B Unit not level C Poor ice quality due to water qu...

Page 12: ...ON DISPENSER TO COVER OPENING INTO STORAGE HOPPER APPLY RTV AROUND INSIDE OF ICE MAKER OUTLINE ON DISPENSER COVER TO FORM A SEAL REMOVE SCREWS AND TURN BRACKET AROUND 180 REPLACE SCREWS FIGURE 3 TJ15...

Page 13: ...10 90956 2 1 4 3 31 32 30 13 1 2 4 1 2 5 8 2 5 8 1 1 8 18 1 2 27 3 4 30 1 1 8 2 1 8 DIA POWER CORD AND DRAIN OPENING REQUIRED FOR BEVERAGE TUBING 1 2 DIA 4 FIGURE 4 MOUNTING TEMPLATE TJ150 B BC...

Page 14: ...11 90956 FIGURE 5 SPECIFICATION DRAWING TJ150 B BC 30 11 11 32 32 7 8 34 15 32 27 5 8 15 1 4 17 5 8 30 8 5 8...

Page 15: ...5 6 7 8 CW CW 60 100 PSIG NOTE REFERENCE ONLY NOT FOR CONSTRUCTION REGULATORS WATER SUPPLY FILTER OPTIONAL PRESSURE REGULATOR CARBONATOR COLD PLATE OR ICE BANK REMCOR B ICE BEVERAGE DISPENSER ITEMS O...

Page 16: ...2 3 4 5 6 7 8 CW CW 60 100 PSIG NOTE REFERENCE ONLY NOT FOR CONSTRUCTION REGULATORS WATER SUPPLY FILTER OPTIONAL PRESSURE REGULATOR CARBONATOR COLD PLATE REMCOR BC ICE BEVERAGE DISPENSER ITEMS OUTSIDE...

Page 17: ...D RED WHT WHT BLK PINK RED AGITATOR MOTOR CAPACITOR C NO NC AGITATION TIMER 1 1 4 AMP TIME DELAY FUSE GATE SOLENOID WHT GROUND GRN N L MOTOR HEATER T STAT LIGHT WHT BLK ICE LEVEL SIGNAL OPTION SERVICE...

Page 18: ...15 90956 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 FIGURE 9 FINAL ASSEMBLY...

Page 19: ...0454 Motor Shaft Seal 11 50806 Motor Gasket 12 51432 Lid B BC 24200 KB KBC 13 51430 Sink B Models Only 51431 BC Models Only 14 53015 Ice Chute Back Section 15 53016 Ice Chute Cover 16 50770 Gate Gaske...

Page 20: ...umper Assembly 7 70423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4...

Page 21: ...LHO D RIO DE JANEIRO BRAZIL D 55 21 591 7150 D FAX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D...

Page 22: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 708 980 6900...

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