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14

8.

After checking that all connections are tight and the drain
valve near the bottom of the water heater is closed, go to
“Filling the Water Heater”.

SECTION B
COPPER (SWEAT) PIPING

(See Figure 19)

                         

FIGURE 19.

1.

Position the water heater so that the existing piping will
require the shortest distance between connections. Make
sure that you are able to reach the drain valve and all
connections when the water heater is in place. This will
make it easy to service the water heater. The water heater
must be level before you begin the piping.

If a water heater is installed in a closed water supply
system, such as one having a back-flow preventer, check
valve, water meter with check valve, etc. . . in the cold water
supply, means shall be provided to control thermal
expansion. Contact the water supplier or plumbing
contractor on how to control this situation.

2.

Place the draft hood in the receiving holes where it
connects to the water heater. The legs should snap in to
give a tight fit.

Secure the legs of the draft hood with the supplied draft
hood brackets, see Figures 20 AND 20A.

   

FIGURE 20.

               

FIGURE 20A.

3.

Place the vent pipe over the draft hood. With the vent pipe
in position, drill a small hole through both the vent pipe
and draft hood. Secure them together with a sheet metal
screw.

4.

Put two or three turns of teflon tape or pipe joint compound
around the exposed end of the 1” NPT threaded nipples
for 75 gallon models or 1.25” NPT threaded nipples for
100 gallon models, see Figure 21.

                        

FIGURE 21.

5.

Cutting custom lengths of copper pipe will be needed in
this procedure. The pipe cutter is simple to use, screw
the adjustment knob until the opening of the jaws will
allow the cutters to be placed around the pipe. Then close
the adjustment until the cutting blade is just tight against
the pipe. Do not over tighten. Make one or two revolutions
of the cutter around the pipe. Tighten the adjustment knob
slightly, and revolve the cutters around the pipe once again.
Continue this procedure until the pipe is completely cut in
two.

6.

Cleaning and brushing the piping and fittings is one of
the most important aspects of sweat connections. Clean
the ends of each  piece of copper pipe with emery cloth as

Summary of Contents for 196296-001

Page 1: ...ESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER Everything you need...

Page 2: ...gas fired water heaters The qualified installer must have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...l first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manu...

Page 5: ...UTLET E OUTLET F INSULATION G GAS SUPPLY H MANUAL GAS SHUT OFF VALVE I GROUND JOINT UNION J DRIP LEG SEDIMENT TRAP K INNER DOOR L OUTER DOOR M UNION N INLET WATER SHUT OFF VALVE O COLD WATER INLET P I...

Page 6: ...injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a...

Page 7: ...ey connect to the water heater In most installations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft hood The new water heater has the draft...

Page 8: ...r sweat and you are going to reconnect with sweat joints HACKSAW PIPE WRENCHES CHECKYOURTOOLS PIPE DOPE STICK FLEXIBLE GAS CONNECTOR PARTNO 9000068 CHECKYOURTOOLS GARDEN HOSE TUBING CUTTER ROLL OF EME...

Page 9: ...with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an...

Page 10: ...mount of air for combustion Do not install in a confined area such as a closet unless you provide air as shown in the Locating The New Water Heater section Never obstruct the flow of ventilation air I...

Page 11: ...on ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided us...

Page 12: ...create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment FIGURE 13 3 When communicating with the outdoors through horizontal ducts each op...

Page 13: ...75 gallon models or 1 25 NPT threaded nipples 100 gallon models with teflon tape or pipe joint compound see Figure 17 Connect the existing piping to the water heater FIGURE 17 5 See the Temperature P...

Page 14: ...f the draft hood with the supplied draft hood brackets see Figures 20 AND 20A FIGURE 20 FIGURE 20A 3 Place the vent pipe over the draft hood With the vent pipe in position drill a small hole through b...

Page 15: ...he ends of the length of pipe cut for the T P line and the inside of the 3 4 male threaded to sweat connector Then solder this assembly together Do not screw the connector into the Temperature Pressur...

Page 16: ...downward and provide tubing so that any discharge will exit only within 6 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part T...

Page 17: ...ampers This would cause spillage of the flue gases and may cause carbon monoxide poisoning Vent dampers must bear evidence of certification as complying with the current edition of the American Nation...

Page 18: ...propane L P gas If the gas control valve is subjected to pressures exceeding 1 2 pound per square inch 3 5 kPa the damage to the gas control valve could result in a fire or explosion from leaking gas...

Page 19: ...inch 3 5kPa It shall be isolated from the gas supply piping system by closing its individual manual Shut off valve during any pressure testing of the gas supply piping system at test pressures equal...

Page 20: ...as been under water 1 STOP Read the safety information above on this label 2 Set the thermostat to the lowest setting by turning thermostat dial fully clockwise until it stops 3 Push the gas control k...

Page 21: ...r gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors 10 A...

Page 22: ...temperature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently in...

Page 23: ...re relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a c...

Page 24: ...of combustion products 3 Rusted flakes around top of water heater Be sure the vent piping is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation Obstruct...

Page 25: ...maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity an...

Page 26: ...r and put the new one in place 5 Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN 6 Follow instructions in the Filling The Water Heater sect...

Page 27: ...s form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be...

Page 28: ...Gas Control Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Thermocouple tip is not in contact with pilot flame Insert thermocouple correctl...

Page 29: ...er should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on the water heater Be sure to provi...

Page 30: ...year used with factory approved anode s installed in its original installation location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques...

Page 31: ...PRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATION REPAIR OR REPLACEMENT OF THE HEATER OR PARTS THE WARR...

Page 32: ...32 500 Lindahl Parkway Ashland City TN 37015 www reliancewaterheaters com...

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