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Insulation blankets are available to the general public for
external use on gas water heaters but are not necessary with
Reliance products.  The purpose of an insulation blanket is to
reduce the standby heat loss encountered with storage tank
heaters.  Your Reliance water heater meets or exceeds the
EPACT standards with respect to insulation and standby loss
requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (For identification of
components mentioned below, see Figure 1).  Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious
personal injury or death.

Do not apply insulation to the top of the water heater, as this
will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature &
pressure relief valve.

Do not allow insulation to come within 2" of the floor to
prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual.  Keep it on the side of
the water heater or nearby for future reference.

Do obtain new warning and instruction labels from Reliance
for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain
it does not sag, thereby obstructing combustion air flow.

COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN UNCONFINED SPACES

UNCONFINED SPACE

 is space whose volume is not less than

50 cubic feet per 1,000 Btu per hour (4.8 m

3

 per kW) of the

aggregate input rating of all appliances installed in that space.
Rooms communicating directly with the space in which the
appliances are installed, through openings not furnished with
doors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue
gases.  However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),
additional air may need to be provided using the methods
described in “Combustion Air and Ventilation for Appliances
Located in Confined Spaces.”

COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN CONFINED SPACES

CONFINED SPACE

 is a space whose volume is less than 50

cubic feet per 1,000 Btu per hour (4.8 m

3

 per kW)  of the

aggregate input rating of all appliances installed in that space.

A. ALL AIR FROM INSIDE BUILDINGS:

(See Figures 10 and 11)

The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all spaces
meets the criteria for an unconfined space.  The total input of
all gas utilization equipment installed in the combined space
shall be considered in making this determination.  Each
opening shall have a minimum free area of one square inch

per 1,000 Btu per hour (22cm

2

/kW) of the total input rating of all

gas utilization equipment in the confined space, but not less
than 100 square inches (645cm

2

).  One opening shall

commence within 12” (30 cm) of the top and one commencing
within 12” (30 cm) of the bottom of the enclosures.

                    

FIGURE 11.

B. ALL AIR FROM OUTDOORS:

 (See Figures 12, 13  and 14)

The confined space shall be provided with two permanent
openings, one commencing within 12” (30 cm) of the top and
one commencing within 12” (30 cm) from the bottom of the
enclosure.  The openings shall communicate directly, or by
ducts, with the outdoors or spaces (crawl or attic) that freely
communicate with the outdoors.

            

FIGURE 12.

1. When directly communicating with the outdoors, each

opening shall have a minimum free area of 1 square inch
per 4,000 Btu per hour (5.5 cm

2

/kW) of total input rating of all

equipment in the enclosure, see Figure 12.

2.  When communicating with the outdoors through vertical

ducts, each opening must have a minimum free area of 1
square inch per 4,000 Btu per hour (5.5 cm

2

/kW) of total

input rating of all equipment in the enclosure, see
Figure 13.

Summary of Contents for 196296-001

Page 1: ...ESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER Everything you need...

Page 2: ...gas fired water heaters The qualified installer must have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...l first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manu...

Page 5: ...UTLET E OUTLET F INSULATION G GAS SUPPLY H MANUAL GAS SHUT OFF VALVE I GROUND JOINT UNION J DRIP LEG SEDIMENT TRAP K INNER DOOR L OUTER DOOR M UNION N INLET WATER SHUT OFF VALVE O COLD WATER INLET P I...

Page 6: ...injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a...

Page 7: ...ey connect to the water heater In most installations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft hood The new water heater has the draft...

Page 8: ...r sweat and you are going to reconnect with sweat joints HACKSAW PIPE WRENCHES CHECKYOURTOOLS PIPE DOPE STICK FLEXIBLE GAS CONNECTOR PARTNO 9000068 CHECKYOURTOOLS GARDEN HOSE TUBING CUTTER ROLL OF EME...

Page 9: ...with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an...

Page 10: ...mount of air for combustion Do not install in a confined area such as a closet unless you provide air as shown in the Locating The New Water Heater section Never obstruct the flow of ventilation air I...

Page 11: ...on ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided us...

Page 12: ...create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment FIGURE 13 3 When communicating with the outdoors through horizontal ducts each op...

Page 13: ...75 gallon models or 1 25 NPT threaded nipples 100 gallon models with teflon tape or pipe joint compound see Figure 17 Connect the existing piping to the water heater FIGURE 17 5 See the Temperature P...

Page 14: ...f the draft hood with the supplied draft hood brackets see Figures 20 AND 20A FIGURE 20 FIGURE 20A 3 Place the vent pipe over the draft hood With the vent pipe in position drill a small hole through b...

Page 15: ...he ends of the length of pipe cut for the T P line and the inside of the 3 4 male threaded to sweat connector Then solder this assembly together Do not screw the connector into the Temperature Pressur...

Page 16: ...downward and provide tubing so that any discharge will exit only within 6 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part T...

Page 17: ...ampers This would cause spillage of the flue gases and may cause carbon monoxide poisoning Vent dampers must bear evidence of certification as complying with the current edition of the American Nation...

Page 18: ...propane L P gas If the gas control valve is subjected to pressures exceeding 1 2 pound per square inch 3 5 kPa the damage to the gas control valve could result in a fire or explosion from leaking gas...

Page 19: ...inch 3 5kPa It shall be isolated from the gas supply piping system by closing its individual manual Shut off valve during any pressure testing of the gas supply piping system at test pressures equal...

Page 20: ...as been under water 1 STOP Read the safety information above on this label 2 Set the thermostat to the lowest setting by turning thermostat dial fully clockwise until it stops 3 Push the gas control k...

Page 21: ...r gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors 10 A...

Page 22: ...temperature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently in...

Page 23: ...re relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a c...

Page 24: ...of combustion products 3 Rusted flakes around top of water heater Be sure the vent piping is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation Obstruct...

Page 25: ...maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity an...

Page 26: ...r and put the new one in place 5 Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN 6 Follow instructions in the Filling The Water Heater sect...

Page 27: ...s form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be...

Page 28: ...Gas Control Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Thermocouple tip is not in contact with pilot flame Insert thermocouple correctl...

Page 29: ...er should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on the water heater Be sure to provi...

Page 30: ...year used with factory approved anode s installed in its original installation location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques...

Page 31: ...PRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATION REPAIR OR REPLACEMENT OF THE HEATER OR PARTS THE WARR...

Page 32: ...32 500 Lindahl Parkway Ashland City TN 37015 www reliancewaterheaters com...

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