Reliance Controls 31406CRK Installation And Operating Instructions Manual Download Page 10

Page 9

G. Installing and Wiring the Outdoor Power

Inlet Box (included in kit)

Since you will be operating your generator outdoors in a location
remote from your electrical load center, it is recommended that you
install an outdoor power inlet box on an exterior wall of your house.
Because it is hardwired directly to your transfer switch, the power
inlet box gives you the flexibility to locate your generator just about
anywhere.

Reliance Controls Power Inlet Boxes are UL listed and can be used
with the following generator and building wire sizes:

Generator Size

Power Inlet Box

Building Wire (100' or less)

Up to 7500 Watts

PB30 (In kit)

10 gauge

To install a Reliance Power Inlet Box (Figure 8):

1.

Loosen the screw at the bottom front of the box and lift off the

cover.

2.

Choose which knockout hole on the box is most convenient to

where you will be running the building wire into your house.
Remove the knockout with a screwdriver and hammer.

3.

Plan to run enough building wire (check electrical codes for the

need for conduit) to reach your transfer switch, allowing extra
length for ease of wiring at the transfer switch end.

4.

Using approved wiring methods, place a cable or conduit

connector (check codes) in the inlet box knockout hole and run
enough building wire into the box to allow easy wiring. Tighten
the connector.

5.

Mount the back plate of the power inlet box where it will be

convenient. Use the three holes in the plate.

6.

Strip 5/8” from each building wire lead. Loosen the green

grounding screw on the inside of the box and insert the stripped
end of the building wire ground under one side of the grounding
screw and retighten.

7.

On the bottom of the inlet plug, insert the white wire  into the

hole marked “W” and tighten the screw on the side of the plug.
Do the same with the red wire into the hole marked “X” and the
black wire into the hole marked “Y”.

8.

Replace the cover of the power inlet box and tighten

the screw.

H. Wiring the Power Inlet Box to the

Transfer Switch

All Reliance Controls transfer switches are designed to allow
hardwiring between the outdoor power inlet box and the transfer
switch’s internal wiring compartment. This installation is the most
efficient, eliminates the need for longer generator power cords
running through your home to your transfer switch and eliminates
the need for an additional junction box.

To hardwire your transfer switch to the building wire from the power
inlet box (Figure 9A and 9B):

1.

Remove the front bottom wiring compartment cover plate of the
transfer switch by unscrewing the two screws securing the plate
and then pulling out on the bottom of the plate. Once the plate
is removed, the wire leads necessary to connect the incoming
building wire can be easily accessed.

2.

Punch out the knockout hole on the side of the transfer switch

wiring compartment.

3.

Using approved wiring methods, place a cable or conduit
connector (check electrical codes) in the knockout hole, and pull
enough building wire into the inside of the wiring compartment
to provide sufficient working length. Tighten the connector.

4.

Connecting the Wattmeters: Thread the black building wire
through the transformer ring attached to the left wattmeter
before connecting it to the black transfer switch wire. Likewise
thread the red building wire through the transformer ring
attached to the right wattmeter before connecting it to the red
transfer switch wire. Connect the green to green and white to
white wires with a red connector. Do not thread these wires
through the transformer rings (Figure 9B).

5.

Complete the wiring by pushing the wires back into the unit,
putting the wiring compartment cover back in place and
replacing the screws that hold the cover plate.

Connecting the Wattmeters

Black wire through left 
ring transformer

Red wire through right ring
transformer

Figure 8

Figure 9A

Figure 9B

Summary of Contents for 31406CRK

Page 1: ...8 Completing the Installation 8 Installing and Wiring the Power Inlet Box 9 Wiring the Power Inlet Box to the Transfer Switch 9 Installing an Optional Power Inlet 10 Finishing Up 10 Operating Instruc...

Page 2: ...connectors Installation and Operating Instructions SAFETY SYMBOLS USED IN THIS MANUAL Danger indicates an imminently hazardous situation that if not avoided could result in death or serious injury War...

Page 3: ...n emergency 2 Finding the essential circuit breakers that control these devices 3 Creating a map of all of the other electrical devices plugged into or wired into these circuits A tear off Home Circui...

Page 4: ...Each transfer switch circuit controlled by a toggle switch has a built in corresponding 15 or 20 Amp push to rest circuit breaker that protects the branch circuit when the toggle switch is in the GEN...

Page 5: ...plan the set up of your transfer switch Use the running watts of your appliances rather than starting watts when dividing them between the two halves of the transfer switch Check your appliances for...

Page 6: ...lt Double Pole Circuit Breaker Toggles C D Together Generator 5 500 Running Watts 6 200 Peak Watts Transfer Switch Model 6 Circuits Side One Appliance Additional Toggle Main Appliance Running Start Up...

Page 7: ...er Figure 3 3 Remove the cover of your load center Keep in mind that the wires on the utility side of the main breaker are still live and if contacted could cause serious injury or death If available...

Page 8: ...eaker and retighten the screw on the breaker 4 Cut the black wire from the transfer switch to a length convenient for attaching it to the wire you removed from the refrigerator circuit breaker in 1 St...

Page 9: ...er of the load center 2 If you have not already done so fill in the chart on the top of the transfer switch to identify your emergency circuits and the toggle switches they correspond to 3 Do not turn...

Page 10: ...X and the black wire into the hole marked Y 8 Replace the cover of the power inlet box and tighten the screw H Wiring the Power Inlet Box to the Transfer Switch All Reliance Controls transfer switches...

Page 11: ...n all of the circuit breakers in your load center 2 Turn on the main breaker 3 Position all switches on the transfer switch to the LINE position 4 IMPORTANT In order to insure that all wiring connecti...

Page 12: ...4 6155 to locate the distributor nearest you Power Cords Connect generator power outlets with outdoor power inlet boxes or accessory power inlets PC20100 PC20200 3 0 PC30100 PC30200 3 0 10 foot cord w...

Page 13: ...mponent s or ii repair or replace the Switch Reliance s obligation is strictly limited to said repair or replacement of the Switch and Reliance shall not be liable for any incidental special or conseq...

Page 14: ...PING CHART This Toggle Switch on My Generator Transfer Switch A B C D E F Controls these essential appliances I will need during a power outage So I need to turn off these other devices which are on t...

Page 15: ......

Page 16: ...Reliance Controls Customer Service 800 439 5745 Website www reliancecontrols com 03 04 21...

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