Reliable Equipment PDY-510 Operator'S Manual Download Page 9

9

HOSES AND FITTINGS

There exists the potential for shock in using anything other

than  certified  nonconductive  hoses  and  hydraulic  oil  with

dielectric  properties,  when  using  system  components  near

energized electrical lines. Failure to recognize these conditions

could cause electrocution.

Hoses and fittings used with this tool must comply with S.A.E. J1273

 which covers

recommended practice for selection, installation, and maintenance of hose and hose

assemblies.  The

  correct  hoses  and  fittings  are  available  from  your  supplier.

WARNING:

 Failure to comply with these warnings could result in severe bodily injury.

WARNING

UNIT/HOSE CONNECTIONS

ALWAYS  DISCONNECT 

pump/power  source  and  move  toggle

switch to 

OFF

 before connecting or disconnecting any  components.

ALWAYS  DEPRESSURIZE

  hydraulic  system,  before  slowly

disconnecting  this  unit  or  any  of  the  systems  components.

ALWAYS TIGHTEN 

couplings completely. Loose or improperly

tightened  couplings  will  not  allow  fluid  to  pass  through  the

hose creating a blockage in the supply or return line.

ALWAYS  INSPECT  HOSES  AND  CONNECTORS 

before

connection to tool. Replace or repair if any leakage is evident.

Leakage is a sign of deterioration in component parts. Worn or

leaking parts must be repaired or replaced, or tool damage or

severe injury could result.

WARNING

HOSE INSTALLATION

ALWAYS ENSURE CONNECTORS ARE CLEAN

DOUBLE ACTING 

- Care must be taken to assure the correct

connection of the hoses to the pressure and return (tank) ports.
Connect the return hose to the return (tank) port on the power

source, then to the return port on the tool.
Connect the pressure hose to the pressure port on the tool, then

to the “P” pressure port on the power source.
Operation with hydraulic flow reversed can cause malfunction.
Failure  to  fully  comply  can  result  in  severe  injury  or  death.

CAUTION

Summary of Contents for PDY-510

Page 1: ...____________ YEAR ___________________________________ NOTICE NOTICE NOTICE NOTICE NOTICE Sizes weights and tool specifications listed in this manual are subject to change without notice Please consult...

Page 2: ...___________________ ADDRESS ______________________________________________________ _______________________________________________________________ PHONE____________________ FAX _______________________...

Page 3: ...be in jeopardy if these instructions are not read and understood CAUTION The information in this manual is intended to guide the user in the use and application of this tool It is not intended as a s...

Page 4: ...ts 12 ton U style dies to easily crimp connector sizes up to 1 1 2 inch in diameter This tool accepts standard Reliable 12 ton U style dies as well as some dies from Burndy Alcoa Blackburn and Thomas...

Page 5: ...isply retracts the die after every crimp Compatible with many existing tool and die inventories or convert your existing tools and dies to our double acting system Consistent Pressure Delivers up to 1...

Page 6: ...nected It protects the system by dumping the flow into the atmosphere FEATURES Compact Design Controlled Advance with Built in Hold Feature Tool Return Circuit 5 000 psi Return Line 6 200 psi Return L...

Page 7: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 8: ...DRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK...

Page 9: ...disconnecting this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage...

Page 10: ...nbalancing the footing necessary to maintain physical control of your body ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an operation causing property damage serious injury o...

Page 11: ...uired to stop the tool Failure to observe this warning could result in serious injury TOOL HAZARD DO NOT OPERATE TOOL WITHOUT DIES DO NOT EXCEED THE MAXIMUM HYDRAULIC FLOW RELIEF PRESSURE OR BACK PRES...

Page 12: ...ERA OPERA OPERATION TION TION TION TION 5 Place tool over connector Center connector between the dies 6 Align jaw as necessary to ensure proper crimp Position subject at a 90O angle to the tool KEEP H...

Page 13: ...TENANCE OF THIS TOOL CONTACT RELIABLE EQUIPMENT OR YOUR RELIABLE EQUIPMENT REPRESENTATIVE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE DAILYMAINT...

Page 14: ...SCREW 1 1220 9 23 CYLINDER ROTATIONAL LOCK 1 1220 18 25 O RING 1 26 BACK UP RING 1 27 O RING 2 29 O RING 1 31 O RING 1 32 BACK UP RING 1 34 O RING 1 35 BACK UP RING 1 36 END CAP 1 R19058 37 O RING 2 3...

Page 15: ...15 PDY 510 PARTS DRAWINGS...

Page 16: ...S PRODUCT READ THE SAFETY WARNINGS and recommended practices described in the manual Failure by the operator to read and fully understand the warnings will leave this person unqualified to use and ope...

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