Reliable Equipment PDY-510 Operator'S Manual Download Page 12

12

Read entire manual prior to using this tool.

(Refer to all safety recommendations and warnings)
Observe all safety precautions and procedures required by the operating company.

(Also refer to SAFETY information found on pages 5 through 9)
Before crimping, ensure that crimp is within the capacity listed for the tool.
Refer to connector manufacturer’s instructions for cable preparation and crimping procedure.
Ensure that you are using the proper die, as recommended by the connector manufacturer.

WARNING: DO NOT OPERATE TOOL WITHOUT DIES

1.

Ensure that proper 10,000 psi power source is turned 

OFF

 and valve is in 

OFF

 position.

2.

Connect

 

to a 10,000 PSI power source with an audible “Pop Off” type relief valve.

(Recommended) (Refer to page 7 UNIT/HOSE CONNECTION)

3.

Ensure that the ram is fully retracted.

4

.

Insert proper die into die seat.

OPERA

OPERA

OPERA

OPERA

OPERATION

TION

TION

TION

TION

5

. Place tool over connector. Center connector between the dies.

6

. Align jaw as necessary to ensure proper crimp. Position subject at a 90

O

 angle to the tool.

KEEP  HANDS  AND  ALL  BODY  PARTS  AWAY  FROM  COMPRESSION  OPERATION

7.

Turn power source “ON” and activate control valve to advance compression dies

up to subject. 

Check tool alignment.

8.

Continue to advance until “pop off” is felt  or heard and full pressure has been obtained.

9.

Use valve or double acting pump to retract dies.

10

. Repeat  procedure  as  required  by  compression  sleeve  or  regulating  authority.

11.

Visually inspect crimp for correctness.

12.

Return source to the “OFF” position and allow  to retract completely.

Manufacturer recommends regular testing for proper pressure and operation.

Test at least every 6 (six) months, test more often under heavy usage.

INSERT DIE

UNDER LIP

PULL

INSERT DIE

UNDER LIP

PUSH

Pull die retainer knob and

slide die under 

die lip.

Press die retainer button

and slide die under 

lip.

Ensure both die halves are

installed  and  secure.

Summary of Contents for PDY-510

Page 1: ...____________ YEAR ___________________________________ NOTICE NOTICE NOTICE NOTICE NOTICE Sizes weights and tool specifications listed in this manual are subject to change without notice Please consult...

Page 2: ...___________________ ADDRESS ______________________________________________________ _______________________________________________________________ PHONE____________________ FAX _______________________...

Page 3: ...be in jeopardy if these instructions are not read and understood CAUTION The information in this manual is intended to guide the user in the use and application of this tool It is not intended as a s...

Page 4: ...ts 12 ton U style dies to easily crimp connector sizes up to 1 1 2 inch in diameter This tool accepts standard Reliable 12 ton U style dies as well as some dies from Burndy Alcoa Blackburn and Thomas...

Page 5: ...isply retracts the die after every crimp Compatible with many existing tool and die inventories or convert your existing tools and dies to our double acting system Consistent Pressure Delivers up to 1...

Page 6: ...nected It protects the system by dumping the flow into the atmosphere FEATURES Compact Design Controlled Advance with Built in Hold Feature Tool Return Circuit 5 000 psi Return Line 6 200 psi Return L...

Page 7: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 8: ...DRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK...

Page 9: ...disconnecting this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage...

Page 10: ...nbalancing the footing necessary to maintain physical control of your body ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an operation causing property damage serious injury o...

Page 11: ...uired to stop the tool Failure to observe this warning could result in serious injury TOOL HAZARD DO NOT OPERATE TOOL WITHOUT DIES DO NOT EXCEED THE MAXIMUM HYDRAULIC FLOW RELIEF PRESSURE OR BACK PRES...

Page 12: ...ERA OPERA OPERATION TION TION TION TION 5 Place tool over connector Center connector between the dies 6 Align jaw as necessary to ensure proper crimp Position subject at a 90O angle to the tool KEEP H...

Page 13: ...TENANCE OF THIS TOOL CONTACT RELIABLE EQUIPMENT OR YOUR RELIABLE EQUIPMENT REPRESENTATIVE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE DAILYMAINT...

Page 14: ...SCREW 1 1220 9 23 CYLINDER ROTATIONAL LOCK 1 1220 18 25 O RING 1 26 BACK UP RING 1 27 O RING 2 29 O RING 1 31 O RING 1 32 BACK UP RING 1 34 O RING 1 35 BACK UP RING 1 36 END CAP 1 R19058 37 O RING 2 3...

Page 15: ...15 PDY 510 PARTS DRAWINGS...

Page 16: ...S PRODUCT READ THE SAFETY WARNINGS and recommended practices described in the manual Failure by the operator to read and fully understand the warnings will leave this person unqualified to use and ope...

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