Doc ID: 191-7803A
Doc Rev: 011918
Pg. 23
Once you install your new clutch, it is important to break it in.
A series of roll-on starts are used to break in the clutch.
Follow these procedures for breaking in your clutch and any
time new friction disks, EXP bases, Teflon pads, or wedges
are installed.
Failure to follow the break-in procedure and oil screen
inspection process could cause motor oil delivery
failure, which can result in motor failure, serious injury,
or death.
Break-in Procedure
Number of times
Rev Cycles:
1. Place the bike in
NEUTRAL.
Warm up the bike for 2-3
minutes.
2. With your hand
off
the clutch
lever, rev the engine 10 times,
being sure to let it
return to idle
between each rev cycle.
10 rev cycles
3. With the engine still running, pull
in the clutch lever, then shift the
bike into 1
st
gear. Slowly release
the clutch lever. The bike should
stay running and in place, or
have a slight amount of forward
creep.
Step 3: Break-in the new clutch