background image

      Symbols and sign at the welding machine or system

Attention - danger or damage 

Attention - high voltage

                    Disregarding might cause injure or dead.

Personal protective equipment (PPE)

 

Personal protective equipment (PPE) is mandatory when working with a welding 

system:

• Welding protection filter, protection level 10-15

• Protective shield, screen or hood
• Welding gloves
• Leather apron
The company is obliged to provide the operator with the necessary PPE.

Intended Use

The MIG / MAG welding systems are only to be used
• for MIG / MAG or manual electrode welding for hand-guided and machine-guided 

operation (see original operating instructions)

• for welding metallic materials (such as steels, copper, titanium and aluminum)
• in a perfectly safe condition

Environmental conditions

• Temperature range of the ambient air:
- In operation: -10 ° C to + 40 ° C (14 ° F to 104 ° F)
- During transport and storage: -20 ° C to + 55 ° C (-4 ° F to 131 ° F)
• Relative humidity
- up to 50% at 40 ° C (104 ° F)
- up to 90% at 20 ° C (68 ° F)
• Ambient air: 

Summary of Contents for 1307045

Page 1: ...CUS ARC P and S MEGA ARC P and S Short Manual This short manual does not substitute the original operator manual Please read this document carefully before your start operating the welding power sourc...

Page 2: ...ed or put out of operation as this poses a risk and the intended use of the system is no longer guaran teed Dismantling of safety devices when setting up repairing and maintaining is specially describ...

Page 3: ...ipotential bonding as well as the assessment of the environment such as computers control equipment sound and television broadcast transmitters neighboring Persons e g when using a pacemaker The user...

Page 4: ...is obliged to provide the operator with the necessary PPE Intended Use The MIG MAG welding systems are only to be used for MIG MAG or manual electrode welding for hand guided and machine guided opera...

Page 5: ...2 Device structure and connectors Compact machine power source with sepated S wire feeder unit Rear of Compact machine Separate wire feeder unit...

Page 6: ...crew cap 12 Window level coolant 13 Crane eyes on the trolley 14 Option not installed 15 Shielding gas connection for welding torch 16 Mains cable CEKON 16 32A 4 wire connection 17 Feed range on the c...

Page 7: ...F6 AF4 AF3 AF2 Display Indication and Adjustment field BF1 BF10 Display Total Overview BF11 Submenu button BF12 Home button BF13 Return button Corner Menu s BF14 left top corner BF15 right top corner...

Page 8: ...g MIG MAG welding by hand Manual mode Stick welding BF2 Corner Menu Operating Mode 2 Tact 2 step mode 2 Tact with ramp down 4 Tact 4 step mode 4 Tact with ramp down Dot welding Dot welding with ramp d...

Page 9: ...Process Power Arc Focus Arcs Power Puls Focus Puls Focus Root Root BF5 Indicate and adjust welding current BF6 Indication of arc voltage Indicate and adjust in method MIG MAG Hand BF7 Indicate and ad...

Page 10: ...LBL correction 9 9 9 9V Korrekturwert Lichtbogenl nge Time Ignition current 0 5 0sec Current I1 0 5 0sec Absenkzeit IHotstart nach ISchwei en SDI I1 5 0 5 0 LBL correction I1 9 9 9 9V Pulse time t1 0...

Page 11: ...nfirm by pushing rotary encoder insert name with keyboard on the screen Confirm Rename Folder Place cursor on the selected folder press Edit insert new name Confirm Move Folder Place cursor on the sel...

Page 12: ...g the encoder The active fields Current Material VD LBL and SDI are adjustable if there is no lock function key switch active Copy Job JSelect Copy Job confirm place cursor on the job to be copied con...

Page 13: ...ve Active for dt HOLD Indictes the latest welding values when torch button is released Time HOLD active time sec Mode of LBL correction U dV leading value is voltage or wire speed Adjustment of weldin...

Page 14: ...mbol Despriction Functionality BF22 Setup Setup Parameter Adjust ment Desription Factory Settings All values in the Setup menu will be set to factory default values Jobs are not included and stay unch...

Page 15: ...omania Russia Turkey Chinese AF1 Indication field 1 general use AF2 Indicates active welding characteristic AF3 Indication field 2 general use AF4 Indicates active welding arc if color is black no sig...

Page 16: ...ng Method choose MSG Manuell Get out by BF3 Welding Characteristic choose a different characteristic Screen in this mode Changable values are voltage and wire feeding speed It is poissible to save the...

Page 17: ...ht All values for increase of output current Iout an the welding current I1 are limited by the power class of the inverter 250A 450A Hotstart 10 200 from setpoint of current I1 ignition current Formul...

Page 18: ...4 Tact with ramp down 2 Tact Dot welding 2 Tact Dot with ramp down 2 Tact Interval 2 Tact Interval with ramp down 4 Tact Interval 4 Tact Interval with ramp down Process Power Arc Focus Arc Power Pulse...

Page 19: ...L Correction Welding circuit adjustment Automatic Welding circuit adjustment Inductivity Welding circuit adjustment Impedan ce Up Down Standby mode Up Down Welding mode Up Down Speed factory settings...

Page 20: ...dated The update files have the following names and could be used for all power classes TYP_250 450A_BDE V01_00_47_32 extension Software User inteface BDE TYP_250 450A_ST V01_02_00_00 extension Softwa...

Page 21: ...e of Rehm you will find the newest files and characteristics but the APP is downloading the files automatic after connecting to the welding machine Indication field AF5 shows if WLAN in the machine is...

Page 22: ...eally important to understand that machine switches to boot mode during update It is impossible to weld in boot mode When updating UI the screen gets dark without any signs on it Don t switch off the...

Page 23: ...ard ST ca 5 min Motor driver board MK ca 2 min User Interface DBE ca 20 min Characteristic Group KNG ca 6 min Important please follow the instructions shown on your Smartphone and if requested switch...

Page 24: ...Voltage is above max input tolerance Check grid voltage 22 Communication error UARTbetween welding control board and power control board Communication between power source and welding control board is...

Page 25: ...c S 400 W 1330213 Focus Arc S 350 WS 1330232 Focus Arc S 350 W 1330212 Mega Arc P 450 WS 1307188 Mega Arc S 450 WS 1330408 Mega Arc P 450 W 1307186 Mega Arc S 450 W 1339406 Mega Arc P 450 S 1307187 Me...

Page 26: ...above products comply with the requirements of this directive and comply with the safety requirements for arc welding units in accordance with the following product standards EN 60 974 1 2018 12 Arc...

Page 27: ......

Page 28: ...anks to this central organization and our forward looking commitment new findings can quickly flow into production The wishes and demands of our customers form the basis for a progressive one Product...

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