Regency PG36LPG5-R Owners & Installation Manual Download Page 30 | Manualshive

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Regency

®

PG36-5 Gas Log Fireplace

30

WIRING WITH PREMIUM FLUSH FRONT OPTION

INSTALLATION

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Summary of Contents for PG36LPG5-R

Page 1: ...service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult an authorised installer service agency or the gas supplier FOR YOUR SAFETY Donotstoreorusegasolineorotherflammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorised installer service agency or t...

Page 2: ...the warmth and charm of a wood fireplace at the flick of a switch The model PG36 has been approved by the Australian Gas Association for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency...

Page 3: ...y 46 DATA BADGE Data Badge 4 INSTALLATION Important Message 5 Before You Start 5 General Safety Information 5 Installation Checklist 5 Clearances 6 Locating Your Fireplace 6 Manufactured Mobile Home Additional Requirements 6 Combustible Mantels 7 Mantel Leg Clearances 8 Framing And Finishing 8 Unit Assembly Prior To Installation 9 Flueing Introduction 9 Exterior Flue Termination Locations 10 Fluei...

Page 4: ...d Gas Fireplace Wehaveprintedacopyofthecontents here for your review Australia Only Thelabelislocatedonthefrontinsidebaseofthe unit visible when the bottom louvre is open DATA BADGE NOTE Regency units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one ...

Page 5: ...INT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHATCONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN WARNING FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES ESPECIALLY THE FIREPLACE GLASS AND SHOULD STAY AWAY TO AV...

Page 6: ... e g wood metal concrete Thismaybethefloor orraisedup on a platform to enhance its visual impact If the appliance is going to be installed on carpeting combustible linoleum tile or other combustible material other than wood flooring the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance 4 The PG36 Co Axial Flue Gas Fireplace can be installed in...

Page 7: ...below COMBUSTIBLE MANTELS These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustibl...

Page 8: ...erial 12 3 4 324mm 3 1 2 89mm 4 102mm 2 51mm 40 1 2 1029mm 36 914mm 32 1 2 826mm 10 254mm dia hole through wall for Flex or for DuraVent Top Header Opening for gas connection 1 2 13mm Drywall Install Side Nailing Strips Top Facing Support and Top Standoffs before unit is slipped into position See Unit Assembly Prior to Installation section for assembly details NOTE When using the Premium Flush Fro...

Page 9: ... of 1 1 4 32mm the top facing support must be reversed UNIT ASSEMBLY PRIOR TO INSTALLATION The Top Facing Support the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position Top Standoff Assembly The top standoffs are shipped in a flat position and must be folded into shape and attached 1 Removethestandoffsfromthefirepla...

Page 10: ...al air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below Clearance k in mm Space Heaters Al...

Page 11: ...d screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 If longer runs are needed the Regency Direct Vent system Flex 946 516 includes all the parts needed to install the PG36 with a maximum 3 0m run 1 175mm dia flexible liner 3 0m length 2 100mm dia flexible liner 3 0m length 3 spring spacers 7 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screw...

Page 12: ...906B 12 305mm Pipe Length Black 904 24 610mm Pipe Length Galv 904B 24 610mm Pipe Length Black 903 36 914mm Pipe Length Galv 903B 36 914mm Pipe Length Black 902 48 1219mm Pipe Length Galv 902B 48 1219mm Pipe Length Black 911B 11 145 8 279mm 372mm Adjustable Pipe Length Black 917B 17 24 432mm 610mm Adjustable Length Black 945 45O Elbow Galv 945B 45O Elbow Black 945G 45O Elbow Swivel Galv 945BG 45O E...

Page 13: ...ng one 90o elbow two 45o elbows equal one 90o elbow Note Must use optional flue adapter Part 510 994 when using Simpson Dura Vent pipe Simpson Dura Vent 4 102mm inner diameter 6 5 8 168mm outer diameter Regency Flex Vent 4 102mm inner diameter 6 7 8 175mm outer diameter Maintain clearances to combustibles as listed in the Clearances Locating Your Gas Fireplace Combustible Mantels Mantel Leg Cleara...

Page 14: ...mination arrangements by using chart in the Simpson Dura Vent Flueing section and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow Simpson Dura Vent 4 102mm inner diameter 6 5 8 168mm outer diameter Maintain clearances to combustibles as listed in the Clearances Locating Your Gas Fireplace Combustible Mantels Mantel Leg Clearances Framing and Finishing sections Hor...

Page 15: ...a 37 ft 11 3m straight vertical including a 20 0 5m horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow with Simpson Dura Vent Co Axial Flue GS flue systems for LPG and NG as per the diagram 2 Flue must be supported at offsets Maintain clearances to combustibles as listed in the Clearances Locating Your Gas Fireplace Combustible Mantels Mantel Leg Clearances Framing and Finish...

Page 16: ...straight vertical and offset to vertical terminations with Simpson Dura Vent Co Axial Flue GS flue systems for LPG and NG Maximum two 45o elbows allowed Flue must be supported at offsets Firestops are required at each floor level and whenever passing through a wall Maintain clearances to combustibles as listed in the Clearances Locating Your Gas Fireplace Combustible Mantels Mantel Leg Clearances ...

Page 17: ...ng the four pipe indentations so they match and slide in to the four entry slots on the male ends Diagram 1 Push the pipe sections completely together then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the Black Pipe or fittings They may be located by examining the inside of th...

Page 18: ...b bob from the roof to the hole previously drilledintheceiling andmarkthespotwhere the flue will penetrate the roof Determine if ceiling joists roof rafters o r otherframingwillobstructthe flueing system You may wish to relocate the appliance or to offset asshown in Diagram 2 to avoid cutting load bearing members 3 A Firestop spacer must be installed in the floor or ceiling of every level To insta...

Page 19: ...1 2004 The gas connection at the valve is 1 2 male For minimum and maximum supply pressure see the System Data Table GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnectpipingfromvalvea...

Page 20: ...8 from NG to LPG THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION 8 Put in the new LPG orifice with the allen key Then put back the pilot hood Burner Orifice Pilot Hood Pilot Hood removed 7 Remove the pilot orifice with the allen key LPG Conversion Kit Contains Qty Part Description 1 904 390 Burner Orifice 52 1 904 529 5 32 Allen Key 1 918 590 Label Conv...

Page 21: ...t to maximum 2 75 kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screw it out to decrease it Use a screwdriver 6 x 1 blade Note The outlet pressure must be set to minimum 0 74 kPa After carrying out all adjustments block the setting screws with paint taking care not to obstruct the breath...

Page 22: ...2 50 Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log g 02 52 Middle Right Log h Embers i Vermiculite NOTE If you will be installing the optional Brick Panels install the Brick Panels prior to installing the logs 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculit...

Page 23: ... 49 02 51 02 54 02 52 02 54 5th Grate Tab Rear Bracket Front Brackets Notch 02 55 02 50 02 54 02 49 02 51 02 53 02 49 02 51 02 53 02 55 02 53 02 50 02 55 02 53 02 50 02 55 02 53 02 49 02 51 02 53 02 51 02 54 6 Place the bottom left front edge of Log 02 55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02 53 7 Sit Log 02 50 on the front left side of the burner Pus...

Page 24: ...sh door reverse the above steps Optional Flush Trim Attach the round magnets to the backofthetoptrim piece and to the bottom trim piece then attach trim to thetopandbottom of Flush door Flush Louvres 1 Install the top louvre by sliding the two bracket clips into the brackets located underneath the top of the firebox 2 The bottom louvre has a hinge that is attached 2 screws per hinge to the lip on ...

Page 25: ...e bottom louver 5 Remove the manual control switch bracket from the bottom louver if fitted by undoing the 2 screws Premium Flush Front Top Louver in place Manual Control Switch Bracket 6 Remove the bottom louver if fitted by undoing the 2 screws which secure the louver to the hinges on the left and right side 7 Remove the heat shield by undoing the 2 screws 8 Carefully disconnect the reset switch...

Page 26: ...from the thermodisc plate by undoing the 2 screws and then remove the wire grommet Thermodisc Cover Thermodisc Plate Grommet 13 Take the black and white wires from the kit and place the grommet thru the wires 14 Place the wire grommet back into the thermodisc cover with the 2 female ends of the wires inside the cover as shown 15 Connect the female ends of the black and white wires to the thermo di...

Page 27: ...nect new wire harness to the module and to the valve Module Valve 23 Put the module back in place on velcro at the base of the firebox 24 Secure loose wires using wire clips to the base of the firebox as far back as possible 25 Reconnect reset switch wires 26 Re install heat shield 27 Mount control switch to the bracket on the bottom louver and secure using 3 screws 28 Align the bottom louver moun...

Page 28: ... the thermodisc safety switch shuts the unit down the unit will need to be reset before restarting the unit after it has cooled down To reset the unit press and hold the reset switch for 3 seconds and release 29 Install the wire cover by fitting the 3 clips onto the flange at the front of the firebox See note below for PG36 units Firebox Flange Wire Cover NOTE PG36 UNITS ONLY For the wire cover to...

Page 29: ...te A240VA C powersupply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove t...

Page 30: ...Regency PG36 5 Gas Log Fireplace 30 WIRING WITH PREMIUM FLUSH FRONT OPTION INSTALLATION ...

Page 31: ...he ON OFF button once to start the unit 3 After approximately 3 seconds the spark ignition system will spark for 40 seconds to light the main burner 4 If the main burner does not light reset the unit RESETTING THE UNIT 1 Open the bottom louvre of the unit 2 Press and release the reset button located on the unit s control panel once 3 Wait for approximately 3 seconds and the pilot sparks can be hea...

Page 32: ...lting in some cracking and ticking sounds will be heard throughout the cycling process ADJUSTING FLAME HEIGHT Therearesixflamesettingsthatcanbeadjusted bypressingandreleasingtheplus and minus FLAME button The FLAME setting button is located on the control panel in behind the pedestal door SUMMARY OF CONTROLS On Off Button Iftheunit isswitchedoff pressingandreleasing this button once will switch th...

Page 33: ...Regency PG36 5 Gas Log Fireplace 33 OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS WARNING DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION ...

Page 34: ...oveBright Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flameoftheburnerperiodically makingsure the flames are steady not lifting or floating If there is a problem call an authorized service person 4 The appliance and flueing system must be inspectedbeforeuse andatleastannually by an authorized field service person to ensure that t...

Page 35: ...rature 5mmNeoceramceramicglassthat will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized Regency dealer only and follow our s...

Page 36: ... 8 Remove the 10 Philips screws which secure the valve tray assembly Right Side Shown 9 Remove the front cover by removing the 2 screws which secure the front cover to the valve tray 10 Unplug the 2 orange wires from the Gas Pressure Electric Modulator 11 Unplug the 5 pin Molex Connector from the valve 12 Unplug the ignitor and flame cables from the module and then lift the entire valve tray assem...

Page 37: ...ctor and carefully pull out the ECS box 6 Remove the electric cover by undoing the 2 screws pull out the grommet and the harness 7 Unplug the black wire from the resister 8 Carefully slide the fan to the front left side of the unit 9 Remove the screw which holds the ground wire and disconnect all electrical connectors that are attached to the fan ECS Box 6 Pin Molex Connector 10 Pull out the fan 1...

Page 38: ...ch CAT5 cable into the connector in the ECS box 11 Re install the cover on the ECS box Ensure to fit the rest of the cable into the groove in the ECS box 12 Re install the heat shield on the ECS box 13 Put the ECS box back in place under the firebox 14 Reverse steps 5 to 1 Manual Control Box Louver Bracket 7 Remove the heat shield from the ECS box by undoing the 2 screws ECS Box 3 Remove the 3 scr...

Page 39: ... A N A N A 910 088 Spark Cable N A N A N A N A N A N A N A 910 084 Control Box 910 527 Manual Control Switch N A N A N A N A 910 080 Valve 910 521 Control Box Cable 1 910 522 Control Box Cable 2 910 523 Control Box Cable 3 910 525 Control Box Cable 4 2 N A 2 2 1 4 3 N A 2 910 912 Ignition Module to Valve Cable N A N A N A 910 906 Reset Switch N A N A 910 083 Ignition Module 1 910 922 Ignition Modu...

Page 40: ...lder Clip 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 22 510 153 Baffle Plate 23 510 011F Standoff Top 24 511 044 Standoff Side Back 27 Outer Flue Collar 28 Inner Flue Collar Assembly 30 Gasket for Flue Collar 31 Flue Mounting Plate 513 901 Brick Panel Set Standard Brown 513 902 Brick Panel Set Standard Red 513 903 Brick Panel Set Herringbone Brown 513 904 Brick Panel Set Herringbon...

Page 41: ... Pilot Assembly 904 240 Orifice 37 NG Burner 904 390 Orifice 52 LPG Burner 910 037 Pilot Orifice LPG 936 170 Orifice Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 79 512 525 Burner Assy NG 82 511 030 Burner Grate Assy 84 Rear Log Support Assy 85 512 930 Log Set 92 Rear Log 93 Middle Right Log 94 Front Left Log 95 Center Left Log 96 Center Right Log 97 Front Bottom Log 98 Middle Left Log ...

Page 42: ...el Bay 780 938 Bay Front Trim Brass 780 936 Bay Front Trim Steel 112 Bay Front Trim Top Bottom 780 934 Bay Door Trim Gold 113 Bay Door Trim Gold Bottom 114 Bay Door Trim Gold Top 510 988 Bay Louvres Black 510 990 Bay Louvres Gold Black 510 992 Bay Louvres Brass Black 510 993 Bay Louvres Steel Black 115 Bay Louvre Assy Top 116 Bay Louvre Assy Btm 117 904 196 Magnet 1 round 120 Flush Glass Retainer ...

Page 43: ...ssy Top 139 Flush Louvre Assy Btm 510 954 Barcelona Surround Black 146 Barcelona Assy 148 Barcelona Louvre Assy 510 932 Flush Glass Trim Gold 2 Set 150 Flush Glass Trim Gold 904 196 Magnet 1 round 510 934 Flush Glass Trim Brass 2 Set 510 947 Flush Glass Trim Steel 2 Set 152 Flush Glass Trim Brass 904 196 Magnet 1 round 510 986 Finishing Trim 3 piece Black 510 909 Finishing Trim 3 piece Steel 510 9...

Page 44: ...PARTS LIST PREMIUM FLUSH FRONT ASSEMBLY Part Description 516 916 Premium Flush Front Black 516 948 Wiring 910 975 Thermodisc 180 Top Louver 181 Bottom Louver 182 Thermodisc Mounting Bracket 183 Spacers Not available as a replacement part ...

Page 45: ...991 Cast Grills Set Black Metallic Aust only 240 volt 204 Cast Grill Top 205 Cast Grill Bottom 513 976 Cast Faceplates Set Black Enamel 201 Cast Faceplate Right 202 Cast Faceplate Top 203 Cast Faceplate Left 513 996 Cast Grills Set Black Enamel Aust only 240 volt 204 Cast Grill Top 205 Cast Grill Bottom CAST FACEPLATE ASSEMBLY Part Description PARTS LIST ...

Page 46: ...nstallations must be performed by a qualified gas fitter and installed according to all applicable local and national codes Also all service work must be carried out by a qualified gas service person provided by the selling dealer It is the responsibility of the installer to ensure that the appliance is firing as per rating plate Any part or parts of this unit which in our judgement show evidence ...

Page 47: ...s Australia PTY Ltd 28 30 Division St 1 3 Conquest Way Welshpool WA 6106 Hallam VIC 3803 08 9350 2200 03 9799 7277 NOTE PLEASE RETAIN YOUR INVOICE AS PROOF OF PURCHASE FOR WARRANTY VERIFICATION INCORRECT INSTALLATION OR GAS PRESSURE SETTINGS ARE NOT COVERED BY WARRANTY A SERVICE OR CALLOUT FEE WILL BE CHARGED IN THESE CIRCUMSTANCES ...

Page 48: ...alled _______________________________________________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com au Reasons to register your product online today View and modify a list of all your registered products Request automatic email notification of new product updates Stay informed about the current promotions ev...

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