Regency HZI390PB Owners & Installation Manual Download Page 50 | Manualshive

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390PB-2 / HZI390PB-2 Direct Vent Gas Insert

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Summary of Contents for HZI390PB

Page 1: ...ty of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cann...

Page 2: ...he flick of a switch The models L390PB HZI390PB of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace WARNING HOT GLASS DO N...

Page 3: ...Gas Insert 3 DIMENSIONS 39 7 8 1014 14 7 8 377 24 1 8 614 17 431 19 1 2 494 25 3 4 654 27 3 8 697 26 1 8 665 21 5 8 550 12 1 4 310 2 1 4 57 16 406 32 813 3 Exhaust 76mm 3 Air Intake 76mm 20 506 16 406 10 3 4 275 3 76mm UNIT DIMENSIONS ...

Page 4: ...NSIONS Unit dimensions 3 SAFETY LABEL Copy of the Safety Label 5 REQUIREMENTS MA Code CO Detector 7 INSTALLATION Important Message 8 Before You Start 8 Important Message 9 For Your Safety 9 Specifications 9 Gas Pressure Testing 9 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 9 Before You Start 9 Installation Checklist 10 Materials Required 10 Minimum Fireplace Dimensi...

Page 5: ...s only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and ...

Page 6: ...isation seulement avec la Partie de barrière No 397 929 Suivez les instructions d installation Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique Cet appareil peut être installé dans une maison préfabriquée ou mobile É U seulement installée à demeure si les règlements locaux le permettent Voir la notice de l utilisateur pour plus de renseignements Cet ...

Page 7: ...rectly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspe...

Page 8: ...ACE GLASS AND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPA...

Page 9: ...replace NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requirescommonsense however wearerequired by the Canadian Safety Standards and ANSI Standards to make you aware of the following Ge...

Page 10: ...half way into the fireplace 5 Pull the vent connector plate through the tapered brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Test gas pressure Refer to section Gas Pipe PressureTesting Check aeration system Refer to section Gas Insert Aeration System 8 Install standard and optional features Refer to t...

Page 11: ... 3 1 2 89mm NOTE 40 1016MM wide x 14 356mm deep hearth is required unless the unit is raised 6 152 4 mm off the floor surface An optional 3 1 2 deflector reduces the mantel height to 32 from bottom of unit 1 depth A C B E K D L G M Door Opening 15 Min From Top of 24 26 28 30 32 34 36 38 0 2 4 6 8 10 12 14 16 18 20 22 24 Allowable Mantel Area 35 From bottom of unit 22 20 18 16 14 Door Opening 12 Mi...

Page 12: ...liance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workmanship like manne...

Page 13: ...he Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using sealant and gear clamps then fasten with 3 screws See the section in this manual on Venting installation 3 Position the unit in front of the fireplace opening start the Flue Connec tor Plate into the Flue Connector Plate Guides Flue Connector Plate F...

Page 14: ...late must not be installed to do this adjustment if installed remove faceplate Remove left and right side filler pieces The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox When the appliance is in position adjust the bolts to level the appliance making sure that the appliance is ...

Page 15: ...crease the primary air setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting L390PB NG 3 16 5mm L390PB LP 1 4 6mm HZI390PB NG 3 16 5mm HZI...

Page 16: ...ved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement NOTE A shutoff dante valve should be sup plied in or near the unit or as per local codes for ease of servicing this appliance IMPORTANT Always check for gas leaks with a soap and water solution or gas leak det...

Page 17: ...f this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Conversion Kit includes 1 904 947 Orifice 53 1 918 590 Decal Conversion to LP 1 908 528 Label Propane 1 910 037 Pilot Orifi...

Page 18: ...inlet and outlet pressures 21 Check operation of flame control 16 Attach the label This unit has been converted to LPG near or on top of the serial decal Fig 2 12 Using theAllen wrench as shown in Fig 4 rotate the screw clockwise until snug do not overtighten Fig 4 Fig 3 9 Insert a 5 32 or 4mm Allen wrench into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free a...

Page 19: ...ed to be inserted into the holes 2 on the back and 2 on the left side located on the lower side of the firebox TPTH Wire TH Wire 4 Install receiver onto backing plate with 2 screws and plug in receiver w Cable Tie Wire Clip Left Right Cable Tie Cable Tie 4 Bundle excess wires with the exception of the wire marked receiver Receiver wire requires enough slack to reach the front left of the unit t be...

Page 20: ...tallation instructions provided by SIT 4 Connect the stepper motor wire marked stepper from the harness into the stepper motor wire on the motor 5 Secure cable ties to the unit as shown by inserting cable ties into round holes There will be a total of 4 cable ties that need to be inserted into th holes 2 on the back and 2 on the left side located on the lower side of the firebox TPTH Wire TH Wire ...

Page 21: ...from the wiring harness to the back side of the remote receiver as shown below 7 Install receiver onto backing plate with 2 screws and plug in receiver cord shown in Step 6 8 Bundle excess receiver wire using the 4th cable tie and secure to the front left of the firebox as shown below ...

Page 22: ...emaining wires from the wiring harness must remain near the fan control module 3 Connect the TH TP TH wires from the harness to the valve terminals also marked TH TP TH locations as shown below 4 Install stepper motor installation instructions provided by SIT 5 Connect the stepper motor wire marked motor from the harness into the stepper motor wire on the motor 6 Cut the cable tie to release the p...

Page 23: ...ws and plug in receiver cord shown in Step 9 11 Connect receiver wire from the wiring harness to the back side of the remote receiver as shown below Receiver Wire Grommet Cable Tie Wire Clip Left Right Cable Tie Cable Tie 12 Bundle excess receiver wire using the 4th cable tie and secure to the front left of the firebox as shown below 13 Plug the 10 foot extension cord into the FCM extension cord a...

Page 24: ...n case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation WARNING Electrical Grounding Instructions Thisapplianceisequippedwithathreepronged grounding plugforyourprotection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do...

Page 25: ...L390PB 2 HZI390PB 2 Direct Vent Gas Insert 25 INSTALLATION WIRING DIAGRAM FOR GTMF REMOTE Neutral Live Black Black Minimum Convection Air Temp Switch Ground ON OFF 120V AC Fan White Black ...

Page 26: ...is unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter areceiverandawallmountingplate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the two wires to the gas valve See diagr...

Page 27: ...hoose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these fireplaces Use of any other type ...

Page 28: ...28 L390PB 2 HZI390PB 2 Direct Vent Gas Insert INSTALLATION CAUTION DO NOT place spa stones over pilot and burner ports No spa stones in this area Installing Glass Crystals ...

Page 29: ...and Dark Brown Paint is included for log set Note This Log installation is for NG units only 1 Rear Centre Log 2 Centre Right Front Angled Log Piece 3 Right Forked Upright Log 4 Left Angled Upright Log 5 Left Angled Cross Log 6 Right Front Angled Log Piece 7 Centre Left Front Angled Log Piece Rear Log Bracket 540 390 units Pilot shield 390 units only Lava Rock and Embers 1 2 3 4 7 6 5 1 2 9 1 4 1 ...

Page 30: ...g 7 on the glass as shown below 10 Place embers and Lava rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 2 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner tra...

Page 31: ...n bottom of Log 1 see below Log 1 pins on burner tray Log 1 locators Read the instructions below carefully and refer to the images If the logs are broken do not use the unit until they are replaced Broken logs can interfere with pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Bl...

Page 32: ...e ridge in the burner tray shown below 7 When installed ensure the air gap at the rear of the log is maintained as indicated by arrow below 8 Identify the locators for Log 5 a pin on Log 1 and a cavity in the front right corner on the burner tray as shown below 9 Orient Log 5 as shown below then match up locators on log with those in the firebox indicated above 10 Correct positioning of Log 5 is s...

Page 33: ...90PB 2 HZI390PB 2 Direct Vent Gas Insert 33 INSTALLATION 11 Match up pin on Log 5 with locator on Log 6 as shown below 12 Rest Log 6 in notch on Log 3 as shown below Notch in Log 3 6 5 5 6 3 Final Install ...

Page 34: ... they are already installed 3 Remove one screw in the upper left and upper right of the firebox If the unit has been previously operated spray these screws with WD 40 Once the screws have been removed lower the front edge of the exhaust baffle and pull towards you There are 3 screws at the rear of the exhaust baffle that help to position the baffle and keep it straight during operation 4 Install t...

Page 35: ...ft of Firebox Exhaust Baffle Firebox Liner Left Lower Right of Firebox Firebox Liner Retainer x2 Firebox Liner Right Left right ﬁller sections 2 Remove the ﬁrebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 3 Install the rear brick panel by placing it against the rear of the ﬁrebox The bottom of the brick panel rests on a sm...

Page 36: ...xhaust bafﬂe The rear ﬂange on the Firebox Liner Side sits between the rear liner and the ﬁrebox side When the side liner is properly installed the front edge should sit just inside the front edge of the ﬁrebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhuast Baffle Top Righ...

Page 37: ... Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the appliance withtheglasspanelsremoved cr...

Page 38: ...ight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 4 Install front faceplate hooking tabs over flange on unit in locations shown below 5 Install lower trim piece oriented as shown below Trim Final Install 2 Bend all 3 tabs 90º to secure the deflector...

Page 39: ...p on each side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate b...

Page 40: ...Install the optional screen by hooking the top of the screen over the two tab at the top of the glass door Locations shown in the diagrams below 2 Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below 3 To remove reverse steps Tabs ...

Page 41: ...en lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DONOTBURNTHEAPPLIANCEWITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When...

Page 42: ...cause some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Do not use this appliance if any part ha...

Page 43: ...s lit it may cause condensation and fog the glass This conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of...

Page 44: ...anicalsupportssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as sh...

Page 45: ... These tabs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover S...

Page 46: ...eft and right screws off the burner bracket Left right filler sections Care must be taken when installing the burner into the firebox Do not damage knock or scrape the pilot assembly The flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the fron...

Page 47: ...g see vent flue installation in this manual will need to be disconnected for proper removal There is no access to the blower from the front of this appliance 4 Position gasket between fan and back access panel as shown below in Diagram 4 Secure fan and gasket to fan bracket with 3 screws Diagram 4 Gasket 5 Connect the wires from the wire harness to the fan terminals see Diagram 5a and connect the ...

Page 48: ...nect the following from the valve 1 DC sparker 2 Thermocouple 3 Thermopile leads 4 ON OFF control 2 Disconnect the Gas Orifice supply line 5 from the outlet of the Gas Valve 3 Disconnect the Pilot Supply Line 6 from the Gas Valve 4 Disconnect the Gas Supply Line 7 from the On Off Safety Shut off Valve 5 Loosen 4 screws 8 that secure the Gas Valve Mounting bracket slide bracket up to release 6 Remo...

Page 49: ...bracket 13 396 043 FB Liner Retainers 14 396 901 Brick Panels Brown 396 902 Brick Panels Red 15 396 908 Enamel Panels 396 525 Glass Burner Assembly Various Glass Crystals 16 296 145 Pilot Shield 17 396 042 f Door Tool 19 416 535 Flue adaptor assembly 20 398 018 Flue Connector Gasket 919 275 Manual Not Shown 911 149 Fan Thermodisc 904 790 Magnets ea 820 389 Thermodisc bracket 398 003 Log Stand 398 ...

Page 50: ...50 L390PB 2 HZI390PB 2 Direct Vent Gas Insert PARTS LIST 1 2 3 4 13 22 8a 9 10 11 15 14 5a 12 23 19 16 d 8 20 21 17 ...

Page 51: ... Vent Gas Insert 51 PARTS LIST 41 LOW PROFILE FACEPLATE Part Description 41 398 922 3 sided low profile faceplate Sunset bronze 398 924 3 sided low profile faceplate Metallic black 398 925 3 sided low profile faceplate Iron grey ...

Page 52: ...52 L390PB 2 HZI390PB 2 Direct Vent Gas Insert NOTES ...

Page 53: ...L390PB 2 HZI390PB 2 Direct Vent Gas Insert 53 NOTES ...

Page 54: ...54 L390PB 2 HZI390PB 2 Direct Vent Gas Insert NOTES ...

Page 55: ... to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and is...

Page 56: ...______________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your register...

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