Regency classic fp90 Owners & Installation Manual Download | Manualshive

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EXCALIBUR ACCENT KIT INSTALLATION

08/23/05

918-438

WOOD FIREPLACE

EX90

ACCENT KIT INSTALLATION

3)

Remove the 2 studs on the sides of the Hood. Insert

the new studs through the holes and secure them by

fi rst putting on the washer and then tighten the nut.

1)

Remove the handles by removing the nut and screw.

Install the new handles by placing them in position over

the holes on the surround louver. Put the screws through

the holes and secure them by tightening the nut.

4)

Re-install faceplate with plated screws.

2)

Place the emblem over the emblem design on the sur-

round. Insert the studs through the holes. To secure

them fi rst put on the split lock washer and then the nut

and tighten.

FP90 Wood Fireplace |

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Summary of Contents for classic fp90

Page 1: ...0 06 16 Tested by Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference MODEL FP90 www regency fire com Classic FP90 Wood Fireplace Owners Installation Manual US Edition 919 541c ...

Page 2: ...ney is within the building envelope and fully lined It is against federal regulation to operate this wood heater in a manner inconsistent with operating instructions in this manual or if any parts are removed It is against federal regulation to operate this wood heater in a manner inconsistent with operating instructions in this manual CAUTION BURN UNTREATED WOOD ONLY OTHER MATERIALS SUCH AS WOOD ...

Page 3: ...FP90 Wood Fireplace 3 3 ...

Page 4: ...or Metal Fab 20 Installing The Outside Air Kit 20 Gravity Air Feed Kit Option 21 Finishing The Regency Fp90 22 Completing The Facing 22 Masonry Retainer Kit Option 23 Finishing Details 24 Completing The Mantle 24 Masonry Liner Bricks 25 Glass Installation 25 Secondary Air Tube Installation 25 Ash Drawer Kit Option 26 Fan Installation 27 Masonry Cover Plate Installation 28 Finishing Trim Kit Instal...

Page 5: ...ocated inside the lower louver opening on the left side We have printed a copy of the contents here for your review NOTE Regency units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one FP90 Wood Fireplace 5 5 safety decal ...

Page 6: ... 612 lbs 278kg Stripped Weight 570 lbs 259kg Options Ashdrawer R90 EX90 Fan R90 EX90 Surround Black EX90 Louver Flush Black R90 Wood Screen R90 EX90 Gravity Vent Kit R90 Air Cool Pipe Adaptor R90 EX90 1 Unit Base Standoffs PRODUCT DETAILS 6 FP90 Wood Fireplace 6 installation ...

Page 7: ...tances Any modificationoralterationofthefireplacesystem includingbutnotlimitedtothefireplace chimney components and accessories may void the warranty listing and approvals of this system and could result in an unsafe and potentially dangerous installation PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE IMPORTANT Please read and follow these rules for safety 1 Before starting your fireplace installa...

Page 8: ...allation in accordance with the National Fire Protection Standard for chimneys fireplaces and solid fuel burningappliances NFPA211andin accordance with codes such as the BOCA Basic National Codes the Standard Mechanical Code Uniform Building Codes or applicable local codes FAILURE TO USE PARTS MANUFACTUREDBYFPIFIREPLACE PRODUCTSINTERNATIONAL LTD OR VARIATIONS IN TECHNIQUES AND CONSTRUCTION MATERIA...

Page 9: ...ers if used must be secured to assure insulation and vapor barriers remain in place and do not affect the required air spaces WARNING Donotpackorfillrequiredairspaces with insulation or other material No material of any kind is allowed in these areas NOTES 1 Do not insulate the chase cavity with blown or fill type insulation materials 2 Local codes may not require firestopping at the ceiling level...

Page 10: ...ctly on top of the front fireplace stand offs Be sure to seal the space between the fireplace and the enclosure above and on either side of the unit with Wonderboard Durock or other similar non combustible sheeting to prevent hot air from entering the enclosure CAUTION ONLYNON COMBUSTIBLE MATERIAL LIKE EXPANDED METAL OR CONCRETE BOARDS SUCH AS WONDERBOARD AND DUROCK ETC MAY BE USED IN THE SPACE BE...

Page 11: ...ve the floor a Z type safety strip should be fabricated from 20 gauge galvanized sheet steel and used to protect the front surface of the wood support as well as the floor beneath the hearth extension FINISHING MATERIAL NON COMBUSTIBLE 1 2 13mm THICK HEARTH EXTENTION 64mm 64mm Diagram 1 Note The Z type safety strip is not supplied by Regency and must be fabricated locally The proposed alternative ...

Page 12: ...fyourchimneysystemfromthe top of the fireplace to the chimney cap must not exceed 40 12m and must also meet minimum system height requirements Please refer to the flue manufacturer s instructions for specific details Refer to Minimum Recommended Flue Height section Chase Enclosure This unit requires the chase to be ventilated with one 30 sq inch vent Refer to Installation Measurements section Acha...

Page 13: ...INSTALLATION MEASUREMENTS FRAMING DETAILS FP90 Wood Fireplace 13 13 installation ...

Page 14: ...MPORTANT Insulation extends forward to seal against the back of the fireplace masonry or non combustible face SET FIREPLACE INTO POSITION 1 Estimatethetotalweightofthefireplacesystem and surround materials such as brick stone etc to be installed Shipping weight is 612 lbs 278kg 2 Measure the square footage of the floor space to be occupied by the system surrounds and hearth extensions 3 Note the f...

Page 15: ...Do not use your fireplace again until it has been inspected by a qualified person Offset Chimney Installation Chimney elbows may be used in the installation of the system A maximum of four 30 degree elbows are allowed Offset angles of 30 and 15 degreesareallowedwithamaximumof2offsets 1 Install the fireplace and chimney as described above When you require an elbow proceed as follows 2 Install the e...

Page 16: ...nsulation Shield Firestop TABLE 2 Minimum Recommended Flue Height In Feet Measured from the top of the solid fuel appliance ELEVATION FT ABOVE SEA LEVEL OF ELBOWS 0 2 x 15o 4 x 15o 2 x 30o 4 x 30o 0 1000 12 00 13 00 14 00 15 0 18 00 1000 2000 12 48 13 52 14 56 15 6 18 72 2000 3000 12 96 14 04 15 12 16 2 19 44 3000 4000 13 44 14 56 15 68 16 8 20 16 4000 5000 13 92 15 08 16 24 17 4 20 88 5000 6000 1...

Page 17: ...designed such that the bottom of the new ﬂue pipe section always ﬁts inside of the previous sec tion below it The outer chimney sections are installed such that the new section will go over the outside of the previous section PAGE 1 OF 3 1 Check to make sure that all the pieces are in the kit 2 Install the ﬂue adapter with the crimped end into the 8 ﬂue of the ﬁreplace Push the adapter down into t...

Page 18: ... Screws provided FLUE COLLAR USE 3 SCREWS FIRST INNER FLUE SECTION FITS INSIDE ADAPTER COLLAR FITS INSIDE ADAPTER COLLAR FITS INSIDE Security FTF8 Chimney System 4 SCREWS FLUE COLLAR Majestic SK8 Chimney System SECURITY FTF8 STARTER 4 SCREWS FLUE COLLAR Security FTF8 Chimney System SECURITY SECURITY FITS INSIDE SECURITY SECURITY FTF8 FLUE FTF8 FLUE FTF8 STARTER FTF8 STARTER USE 3 SCREWS FIRST INNE...

Page 19: ...ncarefully Itisdifﬁcult to dis engage the chimney sections once they have been locked together with the snap locking tabs The chimney sections may be damaged if they have to be removed and can not be used again if the locking tabs do not hold the connections tightly FTF8 FLUE FTF8 FLUE SECURITY SECURITY CENTER OUTER AND ANCHOR TO TOP USING 4 8 SCREWS FLUE ADAPTER ASSY OF FIREPLACE Security FTF8 Ch...

Page 20: ...ior of the building will affect the performance of gas or oil furnaces and exhaust fans and fan driven appliances This may cause a nega tive pressure in the house allowing smoke to back into the home The preferred source of combustion air is from outside the building If possible install the kit on the wind loading side of the building not the leeward or negative pressure side Note Do not obtain co...

Page 21: ...th 8 203mm diameter insulated Flex vents must be used along with one 30 sq inch 194cm2 chase vent grill to bring additional air into the chase for U S installations only Qty Description 4 Connector Collars 4 Adjustable Clamps 2 5 lengths of flexible vent pipe 8 dia 2 Insulated Sleeves 1 Block Off Plate 2 Discharge Vent Mounting Frames 7 1 4 20 x 1 2 Truss Head Screws used for EX90 R90 only 2 16 x ...

Page 22: ...les used for fastening mesh penetrate studs at least 1 25mm 4 Mortar must be thin set or thin bed type inherently polymer modified If not modified you should add a synthetic latex additive Mix toafirm moistconsistency Usingaplasterer s ormason strowelapplymortar1 2 13mm to 3 4 19mm thick to prepared surface area Do not spread more than a workable area so that the mortar will not set up before ston...

Page 23: ...and mark and drill screw holes Depending on the installation heavier reinforcing wire screen may be required to bridge the stand off spacer area around the perimeter of the unit Hold in position with 2 screws while the door arch is centered Do not restrict air flow through the top and bottom louvers of the fireplace This will cause overheatingandpossibleignition of surrounding materials Top louver...

Page 24: ...of grill frame This is attached with the top edge of the grill frame on piece B 10 Now fasten mesh to wall sheathing and blend in 11 Use only non combustible masonry products to finish fireplace front Finishing Details Consideration must be given to fireplace placement when deciding on how to complete the facing IMPORTANT A tight joint between masonry and fireplace is necessary to prevent heat fro...

Page 25: ...de the air tube back towards the right side until it locks into place To lock into position use a pair of vise grips and tap them with a mallet until the tube locks into place The air holes should be pointing down toward the primary air opening just inside the bottom of the door opening The air tube will be difficult to snap into place because it has to be a snug fit in order to prevent it from fa...

Page 26: ...erside of the firebox by removing the two nuts and bolts holding the 2 plates together from underneath the stove 4 Push the ash plug into the hole inside the firebox and replace all the bricks 5 Slide the ash drawer shelf into clips on the bottom of the firebox and add thumbscrews to secure in place 6 Slide the ash drawer into the ash drawer shelf 7 Place the lid and the ash plug tool on the fan t...

Page 27: ...fer tray and secure with the 8 x 3 8 screw provided see Diagram 1 5 Secure wiring to fan tray with supplied strain reliefs 6 Secure both ground wires to ground lug Bolt onto unit 7 Plug fan into receptacle box see note at top of page 8 Slide thermodisc cover assembly into the bracket clip on the underside of the firebox Ensure that no wires will come in contact with any hot surfaces See Diagram 3 ...

Page 28: ...HT SIDE ONLY 43 000 1092mm 39 250 997mm ONCE THE TEMPLATE IS MOUNTED CHECK TO MAKE SURE THE SIDES ARE PLUMB AND 43 1092mm IN WIDTH NOTE THE TOP IS ANGLED BACK AT 5 DEGREES TO ENSURE THAT THE TEMPLATE FITS TIGHT TO THE UNIT THE TOP WILL BECOME MORE UPRIGHT AS THE TEMPLATE IS TIGHTENED TO THE SURROUND MOUNTING BRACKETS SO THAT THE 3 4 19mm INSIDE OF THE OPENING 28 FP90 Wood Fireplace 28 installation...

Page 29: ...ONTO THE UNIT WARNING KEEP MASONRY MATERIAL AT LEAST 1 2 13mm FROM THIS TOP FACING GUIDE THIS IS REQUIRED TO PREVENT MASONRY FACING MATERIAL FROM HITTING THE TOP STIFFENER LOCATED ON THE BACK OF THE SURROUND WHICH IS HIGHER THAN THIS EDGE FP90 Wood Fireplace 29 29 installation ...

Page 30: ...nstalled correctly according to the specification in the manual The nailing strips must be attached to the top and sides of the unit They must be positioned so that they are set back 13 mm from the face of the unit This will allow for the wall sheathing to be flush with the face of the unit and allow the trim to be installed correctly refer to Diagram 1 Diagram 1 Assembly Details Unit With Finishe...

Page 31: ...and attach it to the top nailing strip with self drilling screws 8 It is recommended that the joints of the sheathing run horizontal from the top corners of the unit rather than vertical This will reduce the heat exposure to the joints and reduce the chance of the finish from cracking INSTALL TRIM ON NAILING STRIP THEN TUCK NON COMBUSTIBLE SHEATHING INTO POCKET TO CONCEAL EDGE FINISH COAT NON COMB...

Page 32: ...iver to let the screws for the handle through 2 Fasten the handles to the screen using the fasteners provided INSTALLING THE SCREEN ON THE FIREPLACE 1 Ensure doors are opened enough to allow fire screen to be installed 2 Tilt firescreen back only slightly and hang the left and right cross brace just above firebox flange Slide downwards until the cross braces are resting on the firebox flanges 3 In...

Page 33: ... the fireplace and slide the louver down onto the screws Installing the Bottom Louver 3 Closethebottomlouverandsecureonthemagnetsprovided refer to Diagrams 1 and 2 1 Fasten the bottom louver frame onto the front of the fireplace using two 2 screws 20 X 2 Take the bottom louver and slide it onto the rotation pins located on the bottom louver frame NOTE Take care not to scratch the paint on the fron...

Page 34: ...g guide must be installed 3 Attach the sides of the top louver opening adapter to the left and right facing guides with two 2 screws 8 x Optional 4 Install the optional masonry cover plate to the facing guides with four 4 screws 20 x 2 Put the Excalibur faceplate in place and secure with four 4 screws 20 x making sure that the faceplate is centered 43 1092mm 33 3 4 857mm 38 3 4 984mm WARNING Keep ...

Page 35: ...ve the handles by removing the nut and screw Install the new handles by placing them in position over the holes on the surround louver Put the screws through the holes and secure them by tightening the nut 4 Re install faceplate with plated screws 2 Place the emblem over the emblem design on the sur round Insert the studs through the holes To secure them first put on the split lock washer and then...

Page 36: ... is cut split and stacked properly in the early spring maybe be ready for burning in the fall Extremely hard woods like oak and maple and large pieces of firewood may take a minimum of a full year to dry enough Drying may also take longer in damp climates There are a few ways to tell if wood is dry enough to burn efficiently Use as many indicators as possible to judge the dryness of the firewood y...

Page 37: ...lding If possible install the kit on the wind loading side of the building not the leeward or negative pressure side 12 Green or wet wood is not recommended for your unit since most of the energy will be used to drive off the moisture instead of heating your home As well green or wet wood can result in dirty glass 13 Always maintain clean glass Clean glass means a clean flue if you are experiencin...

Page 38: ...e glass Do not use any type of abrasive cleaner to clean glass GLASS REMOVAL REPLACEMENT Allow the stove to cool before removing or replacing glass Remove the door from the fireplace and remove the glass retainer Use caution when removing broken glass to avoid injury When placing the replacement glass in the door make sure that the glass gasketing will properly seal your unit Replace the retainer ...

Page 39: ... Switch 8 001 911 Ash Drawer Complete Shelf Ash Drawer Ash Drawer Ash Drawer Lid 942 110 Ash Plug 820 375 Ash Hole Cover Plate Retainer Plate 9 948 326 Intake Pipe 6 948 327 Intake Pipe Insulation 948 416 6 Outside Air Kit Part Description 10 001 537 Grill Duct Top 11 001 042 Facing Guide Right Side 001 043 Facing Guide Left Side 001 921 Surround Black 12 Surround 13 Lower Grille Surround 14 Hood ...

Page 40: ...ulite Liner Left Side Vermiculite Liner Right Side Brick Liner Back Left Brick Liner Back Right Vermiculite Liner Bottom Baffle Firebox Top Left and Right Brick Liner Bottom Right Insulation Side Liner Each Insulation Back Liner Each 902 534 902 535 902 536 902 537 902 538 902 539 001 955 902 581 001 214 001 276 23 24 25 26 27 28 29 30 31 32 38 Part Description 33 34 35 36 37 38 39 40 41 42 43 44 ...

Page 41: ...FP90 Wood Fireplace 41 41 notes ...

Page 42: ... Catalyst Assembly 6 Years Prorated 3 Venting Chimney 1 Screens 1 Conditions Warranty protects against defect in manufacture or FPI factory assembled components only unless herein specified otherwise Any part s found to be defective during the warranty period as outlined above will be repaired or replaced at FPI s option through an accredited distributor dealer or pre approved and assigned agent p...

Page 43: ...bris off cuts treated or painted lumber metal or foil plastics garbage solvents cardboard coal or coal products oil based products waxed cartons compressed pre manufactured logs lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados earthquakes floods lightning strikes bolts or acts of terrorism or war which result in malfunction of the appliance are n...

Page 44: ...additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtain warranty service In the event the authorized selling dealer is unable to provide warranty service please contact FPI by mail at the address listed below Please include a brief description of the problem and your address email and telephone contac...

Page 45: ...nty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product Details Product Model required Dealer Details Dealer Name required Dealer Address Dealer Phone Installer Date Installed mm dd yyyy Your Contact Details required Name Address Phone Email For purchases made in CANADA FPI Fireplace Products Inter...

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Page 48: ...Dealer Name Address _______________________________________________ ___________________________________________________________________ Installer ____________________________________________________________ Phone ____________________________________________________________ Date Installed _______________________________________________________ Serial No _____________________________________________...

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