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Regency Fireplace Products PG33 Owners & Installation Manual Download Page 13

Regency PG33 Gas Inbuilt

13

INSTALLATION

Pipe Length

Vertical

Terminal

Storm Collar

Flashing

Ceiling Firestop

24" (610mm)

Pipe Length

Adj.Pipe Length

11" - 14-5/8"

(279mm - 372mm)

90 Elbow

o

Horizontal

Termination

Cap

Wall Thimble

Vinyl Siding

Standoff (Optional)

Flue Adapter

45 Elbow

o

Adj.Pipe Length

11" - 14-5/8"

(279mm - 372mm)

Horizontal

Termination Cap

Wall Thimble

Vinyl Siding

Standoff (Optional)

Simpson Dura-Flue 

Direct Flue GS

SIMPSON DURA-FLUE FLUEING

Horizontal or Vertical Terminations

The Simpson Dura-Flue Direct Flue System offers 
a complete line of component parts for installation 
of both horizontal and vertical installations. Many 
items are offered in decorative black, as well as 
galvanized fi nish. We recommend using the galva-
nized fi nish for installation with the PG33.

The minimum components required for a basic 
horizontal termination are:

 1 

AstroCap

 Horizontal Termination Cap

 1 45

o

 Elbow 

 1 Flue 

Adaptor

 1 Wall 

Thimble

  1  Length of pipe to suit wall thickness (see 
chart) 

For siding other than vinyl furring strips may be 
used, instead of the vinyl siding standoff, to cre-
ate a level surface to mount the fl ue terminal. The 
Terminal must not be recessed into siding. 

If a Vinyl Siding Standoff is required (it must be 
used with vinyl siding), measure to outside surface 
of wall without siding and add 2 inches.

The Regency AstroCap

TM 

is certifi ed for installa-

tions using FPI fl ueing systems as well as Simpson 
Dura-Vent® and Direct Vent GS.

Regency

TM

, and Regency AstroCap

TM

 are the 

proprietary trademarks of FPI Fireplace Products 
International Ltd.

Dura-Vent® and Direct Vent GS are registered 
and/or proprietary trademarks of Simpson Dura-
Vent Co. Inc.

Wherever necessary due to external 
location of cap, the AstroCap can be 
replaced with the FPI Riser Vent Ter-
mination Cap or the Dura-Vent Snorkel 
Termination Cap.

Flat Wall Installation

           

                             7-1/4" (184mm) 

    

 

 

     10-1/4" (260mm) 

 

      13-1/4" (337mm) 

 

 

                      12-1/4" - 15-7/8"
 

       (311mm - 641mm) 

       

                       18-1/4" - 25-1/4" 

  

 

  (464mm - 381mm) 

            

Max. Wall              Flue Length

            Thickness                Required

              

               6" (152mm) 
                 9" (229mm)
               12" (305mm) 
      11" - 14-5/8" Adj. Pipe
            (279mm - 371mm)
       11" - 14-5/8" Adj. Pipe
            (279mm - 371mm)

Summary of Contents for PG33

Page 1: ...n cause injury or property damage Refer to this manual For assistance or additional in formation consult an authorised installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flam mable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorised installer service agency or the gas supplier...

Page 2: ...armth and charm of a wood fireplace The model PG33 has been approved by the Australian Gas Association for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace ...

Page 3: ...izontal Terminations ULPG 17 Flueing Horizontal Installations 21 Flueing Vertical Termination 22 System Data 23 Gas Connection 23 Gas Pipe Pressure Test 23 SIT Valve Description 23 Aeration Adjustment 23 Conversion to LPG 24 Optional Brick Panels 27 Log Installation 27 Flush Door Standard 29 Flush Trim optional 29 Louvers Flush 30 Wiring Diagram 32 OPERATING INSTRUCTIONS Lighting Plate Instruction...

Page 4: ... difference the label on the unit is the correct one DO NO T DO NO T DO NO T DO NO T DO NO T DO NO T OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTIONS BOOKLET PLACE ARTICLES ON OR AGAINST THIS APPLIANCE STORE CHEMICALS OR FLAMMABLE MATERIALS SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION OPERATE WITH PANELS COVERS OR GUARDS REMOVED FROM THIS APPLIANCE ENCLOSE THIS APPLIAN...

Page 5: ...for protection while doing required maintenance 10 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 11 Under no circumstances should this appliance be modified Parts that have to be removed for servicing should be replaced prior to operating this appliance 12 Installation and any repairs to this appliance should be done by an authorised service per s...

Page 6: ...s not the responsibility of the manufacturer LOCATING YOUR GAS STOVE Diagram 1 1 When selecting a location for your stove ensure that the clearances outlined on this page are met 2 Provide adequate clearances for servicing 3 The appliance must be installed on a flat solid continuous surface e g wood metal concrete Thismaybethefloor orraisedup on a platform to enhance its visual impact If the appli...

Page 7: ...low Maximum CLEARANCES A major cause of chimney related fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this fireplace and flue system be installed only in accordance with these instructions Clearance to Combustibles from Back 0 0mm Side 0 0mm Floor 0 0mm NOTE The minimum floor clearance must be maintained from the top surfa...

Page 8: ...combustiblebuildingmaterialscan belaiddirectlyontopofthestandoffs Youmustmaintainclearancefromthe flue to combustible materials for flex for Simpson Dura Flue see page 7 6 Use steel studs for framing where the 1 1 2 38mm clearance from the flue to combustible material cannot be maintained FRAMING AND FINISHING 16 1 2 419mm Minimum 4 102mm 3 76mm 1 1 2 38mm 30 762mm 10 254mm dia Hole through wall f...

Page 9: ...port using the 3 supplied screws into the three pre punched screwholesonthetopfrontoftheunit Adjust support to desired facing material depth 2 MountSideNailingStripusingthe3supplied screws into the three pre punched screw holes at the front sides of the unit Adjust supporttodesiredfacingmaterialthickness UNIT ASSEMBLY PRIOR TO INSTALLATION Top Facing Support Side Nailing Strips folded out FLUEING ...

Page 10: ...ir inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below NOTES I For mechanical air inlets incl...

Page 11: ...ers 3 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 drill point stainless steel 4 Wherevernecessaryduetoexternal location of cap the AstroCap can be replaced with the FPI Riser Flue Termination Cap or the Dura Vent Snorkel Termination Cap See also Figure 1 below Notes 1 Linersectionsshouldbecontinuouswithoutany joints or seams 2 Only...

Page 12: ...bly by applying Mill Pac to the 4 100mm inner collar of the terminationand slippingthe4 100mm liner over it at least 1 3 8 35mm Fasten with the3screws drillingpilotholeswillmakethis easier Apply Mill Pac or high temperature silicone to the 6 7 8 175mm flex pipe and slip it over the 6 7 8 outer collar of the flue terminal at least 1 3 8 35mm and fasten with the 3 screws 4 Separatethe2halvesofthewal...

Page 13: ...ble 1 Length of pipe to suit wall thickness see chart For siding other than vinyl furring strips may be used instead of the vinyl siding standoff to cre ate a level surface to mount the flue terminal The Terminal must not be recessed into siding If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 inches The Regency As...

Page 14: ...owable combinations of straight vertical and offset to vertical terminations using one 90o elbow with Simpson Dura Flue Direct Flue GS flue systems for NG LPG and ULPG Minimum 8 6 2 6m Maximum 40 12 2m 40 8 10 12 14 16 18 20 22 24 26 28 30 6 0 2 4 2 0 6 4 Vertical Height ft m Horizontal ft m 5 5m 1 8m 3 7m 7 3m 9 1m 0 6m 1 2m 1 8m 10 9m 10 4m 9 8m 8 5m 7 9m 6 7m 6 1m 4 9m 4 3m 3 0m 2 4m 0 6m 1 2m ...

Page 15: ...ndoffsettoverticalterminationswithSimpsonDura FlueDirectFlue GS flue systems for LPG ULPG and NG Maximum two 45o elbows allowed Flue must be supported at offsets Firestops are required at each floor level and whenever passing through a wall Maintain clearances to combustibles Horizontal M Maximum 40 ft 12 2m Minimum 9 6 2 9m Minimum 8 6 2 6m Vertical Height M 3 3 6 4 2 4 8 5 4 6 6 6 7 2 8 8 6 9 2 ...

Page 16: ...Horizontal flue must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes Note Regency Direct Flue System Flex is onlyapprovedforhorizontaltermina tions Minimum Simpson Dura Flue Center Line Minimum Flex Kit Center Line Min 30 762mm Max ...

Page 17: ... one 45o and one 90o elbow two 45o elbows equal one 90o elbow Note Must use optional flue adapter Part 510 994 when using Simpson Dura Vent pipe Refer to page 13 Maintain clearances to combustibles Horizontal flue must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A flue guard should be used whenever the termination is lower than the speci...

Page 18: ...1 5m Min 2 1m Max F 1 8m Min 2 4m Max Option H V H H1 H2 With these options max total pipe length is 30 feet with min of 11 feet total vertical and max 9 feet total horizontal Please note min 1 foot between 90o elbows is required A 0 3m Max 0 3m Min 0 9m Max B 0 6m Max 0 9m Min 1 5m Max C 0 9m Max 1 5m Min 1 8m Max D 1 2m Max 2 1m Min 2 1m Max E 1 5m Max 2 7m Min 2 7m Max F 1 8m Max 3 3m Min 2 7m ...

Page 19: ... A 0 3m 1 2m 0 6m B 0 6m 1 5m 0 9m C 0 9m 1 8m 1 2m D 1 2m 2 1m 1 5m E 1 5m 2 4m 1 8m Vertical Flueing with Two 2 90o Elbows With these options max total pipe length is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is re quired Option H H1 V Max Min A 0 6m 0 6m B 0 9m 0 9m C 1 2m 1 2m D 1 5m 1 5m E 1 8m 1 8m Withtheseoptions max...

Page 20: ...ax 8 feet total horizontal Please note min 1 foot between 90o elbows is required Vertical Flueing with Three 3 90o Elbows Option H V H H1 V V1 Max Min Max Min A 0 3m 0 3m 0 9m 0 9m B 0 6m 0 6m 1 2m 1 5m C 0 9m 0 9m 1 5m 2 1m D 1 2m 1 2m 1 8m 2 7m E 1 5m 1 5m 2 1m 3 3m With these options max total pipe length is 30 feet with min of 11 feet total vertical and max 7 feet total horizontal Please note ...

Page 21: ...ible from the outside on the Black Pipe or fittings They may be located by examining the inside of the female ends Note Apply sealant Mill Pac to inner pipe and high temperature silicone sealant to outer pipe on every twist lock joint b Horizontal runs of flue must be supported every three feet Wall straps are available for this purpose 5 Mark the wall for a 10 254mm x 10 254mm square hole The cen...

Page 22: ...meets the minimum heightrequirementsspecifiedinDia 4orlocal codes Note that for steep roof pitches the vertical height must be increased A poor draft or down drafting can result from high wind conditions near big trees or adjoining roof lines in these cases increasing the flue height may solve the problem 7 Ensure flue is vertical and secure the base of the flashing to the roof with roofing rails ...

Page 23: ...he valve is in the OFF position 2 Loosen the IN 3 and or OUT 4 pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Seal and or check the pilot outlet 8 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finishe...

Page 24: ...aeration setting to 12 7mm and re install the burner 10 Open the bottom louver 15 Carefully pull out the control box 16 Remove the heat shield from the control box by removing the 2 screws Note The control box is held in place with velcro screw module cover connector orange connector wires control box heat shield 8 Put in the new LPG orifice with the allen key Then put back the pilot hood 13 Remov...

Page 25: ...t pressure must be set to maximum 2 61 kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screw it out to decrease it Use a screwdriver 6 x 1 blade Note The outlet pressure must be set to minimum 0 70 kPa After carrying out all adjustments block the setting screws with paint taking care not t...

Page 26: ...Log 902 253 D 251 Rear Left Log 902 251 Notch Bracket Bracket 250 254 Vermiculite Vermiculite Vermiculite 250 254 The 3 digit numbers i e 250 are molded into the rear of each log E 252 Front Right Cross Log 902 252 F Embers 902 156 G Vermiculite 902 179 21 H Rockwool 902 153 NOTE If you will be installing the optional Brick Panels install the Brick Panels prior to installing the logs 1 Carefully r...

Page 27: ...h 1 screw as per diagram 2 Note Top and bottom louvers are different 5th Grate Tab 6 Place the bottom left front edge of Log 251 against the left edge of the burner tray and rest the log on the cutout on Log 253 7 PositionLog252acrossthecutoutsin Logs 254 and 253 The notch in the bottom right end fitting against the 5th grate tab 8 Pull off ember size pieces of rockwool and gently place them on th...

Page 28: ...s with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be care ful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 ...

Page 29: ... ing controls Wiring errors can cause improper and dangerous operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or ...

Page 30: ...30 Regency PG33 Gas Inbuilt 30 OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS WARNING DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION ...

Page 31: ...3 seconds and the pilot sparks can be heard and seen It would take 2 to 3 seconds for the flame to be lit REMOTE CONTROL Use the Regency Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter and a wall mounting plate 1 Choose a convenient location to mount the hand held transmitter protection from extreme hea...

Page 32: ...ixflamesettingsthatcanbeadjusted bypressingandreleasingtheplus and minus FLAME button The FLAME setting button is located on the control panel in behind the pedestal door SUMMARY OF CONTROLS On Off Button Iftheunit isswitchedoff pressingandreleasing this button once will switch the unit on The unit will resume its last settings If the unit is switched on pressing and releasing this button once wil...

Page 33: ...servicing WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEYAREINTHESAMEROOMAS THE APPLIANCE General Flue Maintenance Conduct an inspection of the flueing system semi annually Recommendedareastoinspectasfollows 1 ChecktheFlueingSystemforcorrosionina...

Page 34: ...ING Donotoperatetheappli ancewiththeglasspanelsremoved cracked or broken Replacement of theglass panelsshouldbedonebya licensedorqualifiedserviceperson Caution Wear gloves when remov ing damaged or broken glass Flush Glass Replacement Remove the flush door front Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame The glass must ha...

Page 35: ...and carefully pull out the ECS box 6 Remove the electric cover by undoing the 2 screws pull out the grommet and the harness 7 Unplug the black wire from the resister 8 Carefully slide the fan to the front left side of the unit 9 Remove the screw which holds the ground wire and disconnect all electrical connectors that are attached to the fan ECS Box 6 Pin Molex Connector 10 Pull out the fan Electr...

Page 36: ...ing the 2 screws Rear Log Stand 7 Disconnect the inlet gas line 8 Remove the 10 Philips screws which secure the valve tray assembly 9 Unplug the 2 orange wires from the Gas Pressure Electric Modulator 10 Unplug the 5 pin Molex Connector from the valve 11 Unplug the ignitor and flame cables from the module and then lift the entire valve tray assembly out 5 Pin Molex Connector Module 2 Orange Wires ...

Page 37: ...910 084 Control Box 910 527 Manual Control Switch N A N A N A N A 910 080 Valve 910 521 Control Box Cable 1 910 522 Control Box Cable 2 910 523 Control Box Cable 3 910 525 Control Box Cable 4 2 N A 2 2 1 4 3 N A 2 910 912 Ignition Module to Valve Cable N A N A N A 910 906 Reset Switch N A N A 910 083 Ignition Module 1 910 922 Ignition Module 2 2 1 2 2 2 2 2 2 1 2 910 514 Jumper Wire N A 910 527 Ma...

Page 38: ...g Plate 432 901 Brick Panel Set Standard Brown 432 902 Brick Panel Set Standard Red 432 903 Brick Panel Set Herringbone Brown 33 Brick Panel Rear 34 Brick Panel Left Side 35 Brick Panel Right Side 36 Brick Panel Top 37 430 056 Brick Clip Top 38 430 057 Brick Clip Bottom 89 946 004 Junction Box 90 946 000 Round Duct Adaptor 91 946 002 Round to Oval Adaptor 92 946 001 Oval Duct Adaptor 93 946 007 An...

Page 39: ...Tray 66 910 936 Pilot Assembly NG 904 568 Orifice 44 NG 904 163 Orifice 54 LPG 904 575 Orifice 55 ULPG 936 170 Orifice Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 79 433 525 Burner Assy NG LPG 82 433 024 Burner Grate Assembly NG LPG 83 Rear Log Support Bracket NG LPG 85 431 930 Log Set 86 430 097 Air Deflector Left 87 433 018 Air Deflector Right Not available as a replacement part ...

Page 40: ...el Option 133 Flush Louver Assy Top 430 162 Front Deflector 134 Flush Louver Assy Bottom 433 538 Flush Door Assembly Complete 135 940 088 P Glass Flush 137 904 691 U Clip 139 936 155 Glass Gasket Tadpole 140 948 042 Spring Hinge Black 430 940 Finishing Trim Set Black Option 157 Finishing Trim Left 159 Finishing Trim Right 158 Finishing Trim Top 179 948 216 Regency Logo Plate Not available as a rep...

Page 41: ...Regency PG33 Gas Inbuilt 41 NOTES ...

Page 42: ...42 Regency PG33 Gas Inbuilt NOTES ...

Page 43: ... a Regency Product The Warranty Lifetime Covered under the agreement are the following components Combustion chamber heat exchanger burner tubes logs embers glass thermal breakage and all gold plating against defective manufacture The above will be covered for parts and labour for the first five years and parts only thereafter Electrical components such as fans switches wiring thermodiscs remote c...

Page 44: ...alled ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com au Reasons to register your product online today View and modify a list of all your registered products Request automatic email notification of new product updates Stay informed about the current promotions even...

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