Regal genteq 6405 Installation Manual Download Page 3

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Contents

Safety Considerations ............................................................................1

Introduction/Features ............................................................................2

Mounting ............................................................................................ 3-4

Electrical Connections ..................................................................... 5-10

High Voltage Power Connections ...................................................6

Low Voltage Signal Connections ................................................ 7-9

Final Notes........................................................................................10

Sequence of Operation ......................................................................11

Rotation Sensing ....................................................................................11

Maintenance ........................................................................................12

Reliability ................................................................................................12

Troubleshooting Guidelines ............................................................ 13-16

Warranty Information ............................................................................16

Evergreen CM Motor Specifications ............................................. 17-18

Notes ................................................................................................ 19-20

Please read the entire instruction manual

before starting the installation.

EvergreenCM ManPROOF 100713_Fnl.indd 3

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Summary of Contents for genteq 6405

Page 1: ...Installation Guide A Regal Brand EvergreenCM ManPROOF 100713_Fnl indd 1 7 2 14 9 15 AM ...

Page 2: ...Regal Beloit GE Commercial Motors by Regal Beloit and GE Capacitors by Regal Beloit In 2009 Regal Beloit announced the rebranding of those GE branded businesses under the name Genteq for markets that include residential and commercial HVAC equipment and electrical applications that utilize capacitors With this rebranding the Genteq logo took the place of GE ECM GE Commercial Motors and GE Capacito...

Page 3: ...nal Connections 7 9 Final Notes 10 Sequence of Operation 11 Rotation Sensing 11 Maintenance 12 Reliability 12 Troubleshooting Guidelines 13 16 Warranty Information 16 Evergreen CM Motor Specifications 17 18 Notes 19 20 Please read the entire instruction manual before starting the installation EvergreenCM ManPROOF 100713_Fnl indd 3 7 2 14 9 15 AM ...

Page 4: ...tional and local electric codes Information regarding Power Factor Correction chokes is available at thedealertoolbox com 1 Warning indicates a hazardous situation which if not avoided could result in death or serious injury Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury Always disconnect the main power from the unit being serviced before maki...

Page 5: ... using Genteq s Rotation Sensing Technology See Rotation Sensing on page 11 for details Shielded ball bearings Direct drive applications only Efficiency up to 80 maximum nominal efficiency 5 Discrete speeds using 24VAC 3 using 18VDC signal inputs Variable speed torque control using a PWM Signal Motor switches to variable speed mode when a PWM input is detected Designed to replace PSC motors with t...

Page 6: ...be used on the 3 4 or 1 HP motor due to noise and reliability concerns Universal belly band motor mounts in multiple sizes are available through your local distributor See page 4 for mounting options If the mounting bracket must be replaced selecting one with the same mounting pattern on the blower housing will save drilling new holes in the blower section The belly band must fit the new motor pro...

Page 7: ...nstalled in the air handler This will insure that a proper drip loop can be made with the signal and power lines Catalog A556 9 10 bolt circle Torsion Flex NEMA 48 Frame 5 6 dia 3 legs Catalog 5K003 10 bolt circle Catalog 5K004 11 bolt circle NEMA 48 Frame 5 6 dia 3 legs Catalog 5K005 13 bolt circle NEMA 48 Frame 5 6 dia 4 legs The Regal belly band motor mounts listed below are available from your...

Page 8: ...VAC the Evergreen CM provides 5 speed operation using terminals C and 1 5 With 18VDC the Evergreen CM provides 3 speed operation using terminals C 1 3 and 5 With the addition of a PWM controller the Evergreen CM provides variable speed torque control using terminals C and 1 The Evergreen CM will automatically recognize the connected low voltage input and operate accordingly Each motor provides all...

Page 9: ...er will be disconnected when the door is removed for maintenance or service 1 Using 3 16 Female Quick Connect Terminals and 18 AWG wire connect the L and N terminals on the motor to any un switched line voltage L1 and L2 Nameplate Voltage power supply 2 Using a 3 16 Female Quick Connect Terminal and 18 AWG wire connect the G terminal on the motor to the system ground Always disconnect the main pow...

Page 10: ... of the transformer on the HVAC System Make sure that this line is not connected to the side of the transformer connected to the thermostat 24VAC R If it is connected to the R high side of the transformer the motor will not operate 2 Select operating speeds by using 1 4 Female Quick Connect Terminal s and 22 18 AWG wire to connect terminals speeds 1 5 to any 24VAC thermostat demand or 24VAC HVAC s...

Page 11: ... common on the HVAC System control 2 Select operating speeds by using 1 4 Female Quick Connect Terminal s and 22 18 AWG wire to connect terminals speeds 1 3 or 5 to any 18VDC HVAC system control board output 8 DO NOT connect the Low Voltage SIGNAL speed connections to the existing PSC motor connections on the HVAC system Any voltage above 23VDC connected to these terminals will cause permanent dam...

Page 12: ...Using a 1 4 Female Quick Connect Terminal and 22 18 AWG wire connect the C Common terminal on the motor to the common on the PWM controller 2 Using a 1 4 Female Quick Connect Terminal and 22 18 AWG wire connect terminal 1 on the motor to the PWM signal on the PWM con troller Terminal 1 is setup for AUTOSWITCH If a PWM signal is present the motor will switch from Discrete Speed outputs to Variable ...

Page 13: ...lable for the control you want to use Once all connections are made from the Evergreen CM to the HVAC system ensure a proper drip loop is in place and verify it will not interfere with the blower wheel or other system wiring Install the System ID Label on the HVAC system near the existing wiring dia gram and enter the Evergreen CM data Record the Horse Power HP of the motor and the Date of Install...

Page 14: ...er Variable Speed Torque Control operation When using a PWM controller the motor will operate at the selected setting anytime there is a PWM signal present on terminal 1 Rotation Sensing The first time the Evergreen CM is powered up and receives a signal on one of the Low Voltage Control Inputs it will perform its Rotation Sensing process With this feature the motor will automatically determine th...

Page 15: ...y See the HVAC system manufacturer s manual for proper inspection and maintenance requirements To keep the Evergreen CM motor and the airside components clean install and regularly maintain high quality properly sized filters Reliability The Evergreen CM is built with over 20 years of field experience with ECM indoor blower motors from Genteq the leader in ECM technology This 6th generation produc...

Page 16: ...e R high side of the transformer the motor will not operate If the motor does not operate or does not appear to operate at the desired speed check the voltage between the applied terminal 1 5 and C at the motor The acceptable voltage range is 12 30VAC Correct any voltage issues Do not assume the motor is failed unless you have confirmed proper high and low voltage inputs at the motor 18VDC will op...

Page 17: ... controller specifications for the appropriate DC signal Check this signal at the motor on terminal 1 The specifications required by the motor are as follows 15 23VDC at 67 93Hz or 127 199Hz 10 Guaranteed On and 5 Guaranteed Off Duty Cycle Do not assume the motor is failed unless you have confirmed proper high voltage and PWM signal at the motor EvergreenCM ManPROOF 100713_Fnl indd 14 7 2 14 9 15 ...

Page 18: ...nergize motor terminals 1 3 5 with either 24VAC or 18VDC and Common to terminal C continuously for a minimum of 5 minutes 6 Disconnect the main power to the HVAC system for a minimum of 3 minutes 7 Disconnect the 24VAC or 18VDC from motor terminals 1 3 5 and Common from terminal C 8 Reconnect the Low Voltage Control Input connection s to the motor 9 Reconnect the main power to the HVAC system If t...

Page 19: ...n this Installation Manual are subject to the Regal Beloit Terms and Conditions of Sale current at the time of sale They are accessible on RegalBeloit com http www regalbeloit com what we do products brands click Regal Terms and Conditions of Sale The full Limited Warranty including the scope and period remedies exclusions and disclaimers current is described in Section 10 Limited Warranty of the ...

Page 20: ... length 4 with single flat 1 2 diameter Open Air Over OAO enclosure Shielded ball bearings Note The acceptable operating range for all 208 230 277VAC models is 180 305VAC Note The acceptable operating range for all 460VAC models is 414 506VAC See the motor drawing on page 18 for each motor s respective dimension from end shield to end shield Dim B and end shield to shaft end Dim A Stock Cat HP Vol...

Page 21: ...sius 4 to 149 degrees Fahrenheit Operating 1 2 Hp 20 to 55 degrees Celsius 4 to 131 degrees Fahrenheit Operating 3 4 and 1 Hp 20 to 45 degrees Celsius 4 to 113 degrees Fahrenheit 18 Speed RPM ratings Note Actual RPM will vary depending on load o High 1075 RPM o Med High 1025 RPM o Med 975 RPM o Med Low 900 RPM o Low 825 RPM EvergreenCM ManPROOF 100713_Fnl indd 18 7 2 14 9 15 AM ...

Page 22: ... 19 Notes EvergreenCM ManPROOF 100713_Fnl indd 19 7 2 14 9 15 AM ...

Page 23: ... 20 Notes EvergreenCM ManPROOF 100713_Fnl indd 20 7 2 14 9 15 AM ...

Page 24: ... 8566 thedealertoolbox com 2014 Regal Beloit Corporation Part 8794721km Rev 7 14 1325 Heil Quaker Blvd LeVergne TN 37086 1 866 503 8566 thedealertoolbox com A Regal Brand Powered by ECM Technology EvergreenCM ManPROOF 100713_Fnl indd 21 7 2 14 9 15 AM ...

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