Regal Genteq 6103E Installation Manual Download Page 1 | Manualshive

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A Regal Brand

EVERGREEN • EM

INSTALLATION GUIDE

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Summary of Contents for Genteq 6103E

Page 1: ...A Regal Brand EVERGREEN EM INSTALLATION GUIDE ...

Page 2: ...me comfort lower utility bills and air quality as the OEM X13 ECM motor with less hassle for you With Evergreen EM increasing your bottom line just got a little easier For more information on all Genteq products please visit genteqmotors com 1946 West Cook Road Fort Wayne IN 46818 1 866 503 8566 thedealertoolbox com Part 8794721MH Rev 2 13 ...

Page 3: ...igh Voltage Power Connections 6 Low Voltage Signal Connections 7 9 Final Notes 10 Sequence of Operation 11 Rotation Sensing 11 Maintenance 12 Reliability 12 Troubleshooting Guidelines 13 15 Evergreen EM Motor Specifications 16 Please read the entire instruction manual before starting the installation EM ...

Page 4: ...l codes This installation service manual enables a qualified technician to install service repair and maintain the Evergreen EM motor This manual should be kept near the HVAC system for future reference 1 Always disconnect the main power from the unit being serviced before making any wiring connections to the Evergreen EM It is also a good practice to confirm that the power is off with a meter Imp...

Page 5: ...nstant airflow products such as Eon 2 3 3 0 and 2 5 Features Multi speed constant torque brushless DC motor Available in 1 3 1 2 3 4 and 1HP ratings Available in either 115VAC or 208 230VAC single phase input 50 60Hz Maintains ECM level Efficiency up to 80 Operating speed range of 600 1200 RPM Automatically determines motor direction using Genteq s Rotation Sensing Technology See Rotation Sensing ...

Page 6: ...ed to replace the 4 lug mount shown below See your local distributor or theDealerToolbox com for availability Universal belly band motor mounts in multiple sizes are available from local distributors and theDealerToolbox com If the mounting bracket must be replaced selecting one with the same mounting pattern on the blower housing will save drilling new holes in the blower section The belly band m...

Page 7: ...insure that a proper drip loop can be made with the signal and power lines The blower wheel should be centered in the blower housing The wheel should also not be against the motor bearing housing If this is not possible while centering the wheel the motor should be adjusted in the belly band If the blower wheel is dirty it should be cleaned The blower wheel hub locking bolt should be secured to th...

Page 8: ... terminals With 24VAC the Evergreen EM provides 5 speed operation using terminals C and 1 5 With 18VDC the Evergreen EM provides 3 speed operation using terminals C 1 3 and 5 With the addition of a PWM controller the Evergreen EM provides variable speed torque control using terminals C and 1 The Evergreen EM will automatically recognize the connected low voltage input and operate accordingly Each ...

Page 9: ...e after the switch so power will be disconnected when the door is removed for maintenance or service 1 Using 3 16 Female Quick Connect Terminals and 18 AWG wire connect the L and N terminals on the motor to any un switched line voltage L1 and L2 Nameplate Voltage power supply 2 Using a 3 16 Female Quick Connect Terminal and 18 AWG wire connect the G terminal on the motor to the system ground Alway...

Page 10: ...tat terminal or 24VAC common side of the transformer on the HVAC System Make sure that this line is not connected to the side of the transformer connected to the thermostat 24VAC R If it is connected to the R high side of the transformer the motor will not operate 2 Select operating speeds by using 1 4 Female Quick Connect Terminal s and 22 18 AWG wire to connect terminals speeds 1 5 to any 24VAC ...

Page 11: ... C Common terminal on the motor to the DC common on the HVAC System control 2 Select operating speeds by using 1 4 Female Quick Connect Terminal s and 22 18 AWG wire to connect terminals speeds 1 3 or 5 to any 18VDC HVAC system control board output 8 DO NOT connect the Low Voltage SIGNAL speed terminals to the high voltage power supply Applying voltage above 23VDC to these terminals will cause per...

Page 12: ...0 Guaranteed On and 5 Guaranteed Off Duty Cycle 1 Using a 1 4 Female Quick Connect Terminal and 22 18 AWG wire connect the C Common terminal on the motor to the common on the PWM controller 2 Using a 1 4 Female Quick Connect Terminal and 22 18 AWG wire connect terminal 1 on the motor to the PWM signal on the PWM con troller Terminal 1 is setup for AUTOSWITCH If a PWM signal is present the motor wi...

Page 13: ...pecial application questions that may arise Once all connections are made from the Evergreen EM to the HVAC system ensure a proper drip loop is in place and verify it will not interfere with the blower wheel or other system wiring Install the System ID Label on the HVAC system near the existing wiring dia gram and enter the Evergreen EM data Record the Horse Power HP of the motor and the Date of I...

Page 14: ... demand input from another However speed taps 1 3 and 5 CANNOT be energized simultaneously as this particular input configuration is used to reverse the rotation sensing decision Variable Speed Torque Control operation When using a PWM controller the motor will operate at the selected setting anytime there is a PWM signal present on terminals 1 and C Rotation Sensing The first time the Evergreen E...

Page 15: ...ntenance to ensure maximum efficiency and capacity Refer to the HVAC system manual for proper inspection and maintenance requirements To keep the Evergreen EM motor and the air side components clean install and regularly maintain high quality properly sized filters Reliability The Evergreen EM is built with over 20 years of field experience in ECM indoor blower motors from Genteq the leader in ECM...

Page 16: ...If it is connected to the R high side of the transformer the motor will not operate If the motor does not operate or does not appear to operate at the desired speed check the voltage between the applied terminal 1 5 and C at the motor The acceptable voltage range is 12 30VAC Correct any voltage issues Do not assume the motor is failed unless you have confirmed proper high and low voltage inputs at...

Page 17: ...d 5 Guaranteed Off Duty Cycle Do not assume the motor is failed unless you have confirmed proper high voltage and PWM signal at the motor Wrong Rotation If the motor is not operating in the proper direction for the blower wheel the rotation sensing decision will need to be altered Following this procedure will allow the rotation direction to be changed several times 1 Disconnect the main power to ...

Page 18: ...l timings If after several attempts changing the rotation has not been successful please call the Evergreen Hotline at 866 503 8566 Replacing the Evergreen EM If the motor does not operate with proper High Voltage Power and low voltage communication present at the motor it is failed and will require replacement Before replacing the motor please call the Contractor Hotline to confirm your diagnosti...

Page 19: ...eld Dim B and end shield to shaft end Dim A Voltage Stock Max Current Dim A Dim B Approximate Weight 1 3 HP Models 115V 6103E 4 8A 10 17 5 25 8 4 lbs 208 230V 6203E 2 8A 1 2 HP Models 115V 6105E 6 8A 10 67 5 75 11 3 lbs 208 230V 6205E 4 1A 3 4 HP Models 115V 6107E 8 4A 11 42 6 5 15 6 lbs 208 230V 6207E 6 0A 1 HP Models 115V 6110E 10 9A 12 17 7 25 19 3 lbs 208 230V 6210E 7 6A Ambient Temperature of...

Page 20: ... Contractor Hotline 1 866 503 8566 thedealertoolbox com 2013 Regal Beloit Corporation Part 8794721MH Rev 2 13 7377X 11 12 2 5K BH TG 1946 West Cook Road Fort Wayne IN 46818 1 866 503 8566 thedealertoolbox com A Regal Brand ...

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