Regada MO 3 Installation, Service And Maintenance Instructions Download Page 32

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MO 3, MO 3.3, MO 3.4, MO 3.5

 

 

4.9  Local electric control 

(Fig.14) 

Additional accessories 

 

In case of necessity (set up, 

functional check, etc.) but at 
provided supply is possible to 
adjust the EA by local electric 
control. After switch over of mode 
selector to the mode „LOCAL“ is 
possible to control the movement of 
output member in desired direction 
by direction change over switch. 
The signal lamps go out with 
reaching the end position of the 
appropriate direction.  
 

 
 
 
 
 
 

     

 

5.  Service, maintenance and troubleshooting 

5.1  Operation 

1. In general it is provided that service of the EA is performed by a qualified worker in accordance with 
requirement given in Chapter 1! 
2. After putting the EA into operation it is needed to verify whether during manipulation any scratch on 
surface occurred, it is to be removed to prevent actuator against corrosion! 

 

Electric  actuator  requires  only  inconsiderable  operation.  The  assumption  for  reliable  operation  is  proper 
putting into operation. 

 

The operation of these EA comes out of operating conditions and usually consists of information processing 
for consequential securing of required function.  

 

EA can be controlled either remotely by electrics, or manually on their assembly position. Manual control is 
executed via hand wheel. 

 

The  operators  must  take  care  for  performing  of  prescribed  maintenance  and  for  protection  of  EA  during 
operation  against  harmful  ambient  effects  and  atmospheric  exposure,  which  exceeds  the  scope  of 
acceptable effects described in part „Working conditions“. 

 

Operation beyond the switching – off torque limits is not allowed. 

 

It  is  necessary  to  prevent  excessive  heating  of  the  surface  of  EA,  exceeding  of  type  label  values  and 
excessive vibration of EA. 

 

5.2  Maintenance – scope and regularity 

 

All screws and nuts affecting tightness and protection (IP) must be tighten during the inspection and 

maintenance. Similarly, once a year should be checked and if necessary tighten mounting screws of the terminal 
wires and assuring of the slip-on joints with wires. 
The internal between two preventive inspections is four years.  
In case of damage or after 6 years of the actuator´s operation the replacement of cover seals and oil filling seals 
must be done.  
The grease in the supplied actuators is designed for the lifetime of the product. 

It is not necessary to change the grease during the operation of the actuator. 

 
In  case  there  is  no  leakage  in  the  transmission  box  caused  by  damaged  seal  the  oil  filling  is  permanent.  The 
change of oil filling shall be done after 6 years of the actuator´s operation.  
The oil level check must be carried out once in a 3 months interval. The oil level must reach the filling hole. Oil 
capacity is1,6 l (1,5 kg).

 

!

Fig.14 

Summary of Contents for MO 3

Page 1: ...74 0992 02 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS Electric multi turn actuators MO 3 MO 3 3 MO 3 4 MO 3 5...

Page 2: ...ed min 1 Adjusted number of operating speed Transmitter potentiometer Warranty period months Input operating signal Serial number of electric motor Serial number of transmitter Serial number of positi...

Page 3: ...3 Signaling switches adjustment S5 S6 Fig 8 23 4 4 Position indicator adjustment Fig 8 23 4 5 Adjustment of resistant transmitter Fig 9 24 4 6 Adjustment of the Electronic Position Transmitter EPV th...

Page 4: ...ed with producer 1 2 Safety instructions EA of MO types are reserved technical devices with higher rate of danger with possibility of installation in areas specially danger regarding casualties caused...

Page 5: ...ectricity indication of producer type serial number max load torque and switching off torque operating speed protection code revolutions supply voltage and current Graphic symbols on electric actuator...

Page 6: ...control valves comply with the below stated numbers of operating hours at the total number of 1 million start ups Switching frequency max 1 200 h 1 1 000 h 1 500 h 1 250 h 1 125 h 1 Minimal lifetime...

Page 7: ...ry EWDr with corrosion resistance C3 resp C4 EN ISO 12944 2 with temperatures 25 C to 55 C version cold for climate group Moderate M Cold Temperate CT Warm Temperate WT Warm Dry Temperate WDr and Mild...

Page 8: ...with frequency in range 10 up to 150 Hz with shift amplitude of 0 15 mm for f fp and acceleration amplitude 19 6 m s 2 for f fp transition frequency fp is from 57 up to 62 Hz AH 2 medium impacts shoc...

Page 9: ...ponds to accompanying documentation and purchase sale contract order Eventual discrepancies faults and damages should be reported without any delay to supplier Electric actuators and their accessories...

Page 10: ...Modul M 3 force transmission with manual control Fig 2 The set is stored in box 1 Gears are centrally positioned on output shaft 3 and creates independent assembly unit Wheel rim 44 with inner gearin...

Page 11: ...rol plate are fixed these functional blocks position unit 11 signalling unit with gear unit 12 torque unit 9 transmitter unit 33 according to EA specification heating resistor 16 with thermal switch 1...

Page 12: ...he position unit is derived from EA output shaft by means of idle gears Signalling unit with gear unit Signalling unit provides for closing S5 S6 position switches before the end positions The drive f...

Page 13: ...21 On the shaft 23 are mounted disconnecting levers 24 keeping switches pressed by spring tensions until a moment when the shaft is turned out of the mesh of torque disconnection Locking mechanism 82...

Page 14: ...g off torque 5 6 10 Weight Supply voltage power speed current 7 min 1 revolutions Nm kg V 10 W 1 min A 1 2 3 6 7 8 9 10 11 12 25 940 2735 2 3 MO R 3 3 t n 103 459 1 75 206 120 300 cca 38 5 1450 2820 3...

Page 15: ...dividual number of working revolutions in the order Provided customer doesn t specify otherwise EA will be set to 6 by producer 9 Valid for the version without any controller 10 Max load torque is equ...

Page 16: ...ower supply or with built in power supply Current signal 4 20 mA DC Power supply voltage at version without built in power supply 15 30 V DC Power supply voltage at version with build in power supply...

Page 17: ...D3 D4 directly placed on controller with computer or terminal equipped with corresponding programme using RS 232 interface programmable parameters control signal response to SYS TEST signal mirroring...

Page 18: ...Electric actuator to terminal box type X max 32 terminal connectors crosscut of connecting wire max 2 5 mm 2 for version without contactors resp max 24 terminal connectors crosscut of connecting wire...

Page 19: ...y fits into clutch of armature Warning Do not use force when you put EA on armature otherwise the gear can be damaged Should there is the necessity to synchronize the openings in the EA flange and arm...

Page 20: ...ding to connection drawings Fasten and tighten connectors Firmly tighten cable bushings to secure coverage Remarks 1 Stuffing bushings are delivered with EA which in case of tight mounting on supply l...

Page 21: ...rning puts the EA to the positions open and closed measures inertia mass in the directions opening and closing and loads the adjusted parameters into the EEPROM memory In case that during the initiali...

Page 22: ...ed MIN MAX limit on the torque wrench and within the particular electric actuator torque range To change the torque range the springs need to be replaced in the torque drive executable in the manufact...

Page 23: ...position insert a screwdriver into set screw 29 press it and rotate in the arrow direction until an appropriate cam closes S3 switch Pull the screwdriver out see notice 1 Move EA to the close positio...

Page 24: ...r STROKE STAGE MO 3 MO 3 3 MO 3 4 MO 3 5 1 st 1 75 2 nd 3 1 3 3 rd 5 7 1 75 2 4 1 5 4 th 10 5 3 4 4 2 8 5 th 19 5 7 8 5 6 th 34 10 5 14 5 9 5 7 th 63 19 26 17 8 th 113 34 48 31 9 th 206 63 85 56 10 th...

Page 25: ...witch closes Notice This signaling is capable to signalise from 50 up to 100 of the working stroke in both movement directions With switch reversing function a signaling capability from 0 up to 100 is...

Page 26: ...90 of the transmitter holder and push the transmitter out of mesh Connect the measuring instrument for measuring the resistance to terminals 71 and 73 on the Electric actuator local control terminal...

Page 27: ...ocedure if needed Note The output signal of 4 20mA can be adjusted at the range from 75 up to 100 of the rated stroke according to table Nr 3 At values less than 75 the value 20mA is reduced proportio...

Page 28: ...acitive transmitters can be specified A The version without any power supply 2 wire version for EA MO B The version with a power supply 2 wire version for EA MO C The version CPT as a feedback to the...

Page 29: ...he previous chapter A Having the transmitter adjusted put the jumper again on the terminals 81 and 82 in case that the output signal wont be used the circuit through the terminals 81 and 82 should be...

Page 30: ...as an error Laying of adjusters and signaling elements on the board of the REGADA controller is shown on Fig 13 Table 4 D3 yellow diode number of blinking Adjust menu D4 red diode number of blinking A...

Page 31: ...rameters into the EEPROM memory In case that during the initialization process an error occurs e g in connection or adjustment the initialization process will be interrupted and the controller with th...

Page 32: ...and wheel The operators must take care for performing of prescribed maintenance and for protection of EA during operation against harmful ambient effects and atmospheric exposure which exceeds the sco...

Page 33: ...identically check also tightness of cable bushings and replace them if they are damaged It is recommended to perform inspection run every 6 months within adjusting working stroke to verify proper fun...

Page 34: ...r repair purposes is allowed only by professionally qualified persons trained in the production plant or by a contracted service centre 6 Accessories and spare parts 6 1 Accessories EA MO 5 and MOR 5...

Page 35: ...MO 3 MO 3 3 MO 3 4 MO 3 5 33 7 Enclosures 7 1 Wiring diagrams Wiring diagrams MO...

Page 36: ...34 MO 3 MO 3 3 MO 3 4 MO 3 5...

Page 37: ...MO 3 MO 3 3 MO 3 4 MO 3 5 35 Wiring diagrams MO with controller...

Page 38: ...t contactors Z439 connection of EA MO with controller without current feedback for 3 phase electric motor without contactors Z487 Z487a Z487e connection of EA with 1 phase electric motor B1 resistive...

Page 39: ...torque is achieved doesn t matter in which point of the working stroke it doesn t apply for the set up range of interlocking during EA reversal from any position Remark 2 The S5 S6 signaling switches...

Page 40: ...O 3 5 7 3 Dimension drawings and mechanic connections Note For these types of EA in all versions are valid dimensions marked Dimension drawings for EA MO 3 Mechanic connections for EA MO 3 without con...

Page 41: ...MO 3 MO 3 3 MO 3 4 MO 3 5 39 4 x tooth F10 shape D F10 shape C DIN 3338 F10 shape E ISO 5210...

Page 42: ...40 MO 3 MO 3 3 MO 3 4 MO 3 5 Mechanic connections for EA MO 3...

Page 43: ...MO 3 MO 3 3 MO 3 4 MO 3 5 41...

Page 44: ...42 MO 3 MO 3 3 MO 3 4 MO 3 5 Mechanic connections for EA MO 3 with connect adapter F10 shape A F14 shape C F10 shape B1 ISO 5210...

Page 45: ...MO 3 MO 3 3 MO 3 4 MO 3 5 43 Dimension drawings for EA MO 3 5...

Page 46: ...44 MO 3 MO 3 3 MO 3 4 MO 3 5 Dimension drawings for EA MO 3 4...

Page 47: ...MO 3 MO 3 3 MO 3 4 MO 3 5 45 Dimension drawings for EA MO 3 3...

Page 48: ...46 MO 3 MO 3 3 MO 3 4 MO 3 5 Mechanic connections for EA MO 3 3 without connect adapter shape 5 tooth 35 37 GOST R 55510 shape C DIN 3338...

Page 49: ...MO 3 MO 3 3 MO 3 4 MO 3 5 47 Mechanic connections for EA MO 3 4 without connect adapter shape C DIN 3338 5 tooth 35 37 GOST R 55510 shape D shape B2 B3 ISO 5210...

Page 50: ...48 MO 3 MO 3 3 MO 3 4 MO 3 5 Mechanic connections for EA MO 3 4 with connect adapter...

Page 51: ...MO 3 MO 3 3 MO 3 4 MO 3 5 49...

Page 52: ...50 MO 3 MO 3 3 MO 3 4 MO 3 5 Mechanic connections EA MO 3 5 without connect adapter shape C DIN 3338 shape 5 tooth 35 37 GOST R 55510 shape D shape B1 B2 B3 ISO 5210...

Page 53: ...MO 3 MO 3 3 MO 3 4 MO 3 5 51 Mechanic connections for EA MO 3 5 with connect adapter F14 shape A ISO 5210...

Page 54: ...rvice check report Service center Date of repair Guarantee repair no User of actuator Claim applied by Actuator type number Actuator production number Product claim fault Detected product fault Used s...

Page 55: ...5 Post guarantee service check report Service center Date of repair User of actuator Actuator operating place Actuator type number Actuator production number Detected product fault Used spare parts Re...

Page 56: ...o Strojn cka 7 080 01 Pre ov Tel 421 0 51 7480 460 Fax 421 0 51 7732 096 E mail regada regada sk Czech Republic Exclusive representation Regada s r o Ltd for sale of electric actuators Regada esk s r...

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