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Description of the device 

 

 

 

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

English  

 5 

 

4.2

 

Identification 

The nameplate is attached below the screw cover of the controller. On it can be 

found information about the manufacturer, the year of manufacture, the 
manufacturing number and the technical data. 

 

 

 

Information on the type plate 

M eaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure P 

Minimum/maximum permissible 

pressure 

max. continuous operating temperature 

Maximum temperature for 

continuous operation 

min. / max. allowable temperature / flow 

temperature TS 

Minimum / maximum permissible 

temperature / TS flow 
temperature 

Year built 

Year of manufacture 

min. operating pressure set up on shop floor  Factory set minimum operating 

pressure 

at site 

Set minimum operating pressure 

max. pressure saftey valve factory - aline 

Factory set actuating pressure of 

the safety valve 

at site 

Set actuating pressure of the 

safety valve 

 

4.3

 

Function 

The Servitec is suited for the degassing of water from the plant and make-up 

water. It removes up to 90 % of the dissolved gases from the water. The 
degassing operation uses timer-controlled cycles. A cycle comprises the 

following phases: 

 

Inject and pump down to create a vacuum 

 

The feed "DC" of gas-rich water from the system to the vacuum spray tube 
"VT" has been opened. Depending on the requirement, partial flows of the 

gas-rich system water and the make-up water are atomised in the vacuum 

spray tube via the lines "DC" and "WC". As less water is injected into the 

spray tube than is fed back into the system from the vacuum spray tube via 

the pump "PU", a vacuum is formed in the spray tube. The pump "PU" 

continues pumping down to create a vacuum until the water saturation 
pressure is reached. The vacuum is indicated at the vacuum gauge "PI". The 

large contact surface of the atomised water and the gas saturation 

gradient to the vacuum result in degassing of the water. The pump returns 

degassed water from the vacuum spray tube to the system where it again 

begins to dissolve gases. There it is able to dissolve gases again. 

 

Discharge 

 

The "PU" pump shuts off. The system continues to inject and degas water 

in the "VT" vacuum spray tube. The water level in the vacuum spray tube 

rises. The gases separated from the water are discharged via the "DV" 

degassing valve. 

 

Idling time 

 

The gas has been discharged, the Servitec will remain idling until the next 

cycle is started. 
 

S equence of a degassing cycle in the vacuum spray pipe "VT" 

Example: Cooling water system ≤

 30 °C, System pressure 1.8 bar, "DC" system 

degassing in operation, "WC" make-up degassing closed. 

 

 

 

Inject and pump down to create 
a vacuum 

  3 

Discharge 

Inject and pump down to create 

a vacuum 

  4 

Idling time 

 

Degassing 
The entire degassing process is hydraulically synchronised by the "PV" motor 
adjustment apparatus and the Servitec controller. The system monitors the 

operating states and displays them at the Servitec controller. The controller 

provides 3 different degassing programmes and 2 different make-up variants for 

selection and setting. 
 
Degassing programmes 

 

Continuous degassing: 

 

For continued degassing over several hours or days in a sequence of 

degassing cycles without idling periods. This programme is recommended 

after commissioning and repairs. 

 

Interval degassing: 

 

Interval degassing comprises a limited number of degassing cycles. There 
is an idling time between the intervals. This programme is recommended 

for continuous operation. 

 

Make-up degassing: 

 

With this setting, the make-up water is degassed. A system degassing does 

not occur. 

 
M a ke-up variants 
There are two make-up variants. Both are monitored via the make-up time and 

the make-up cycles. 

 

 

 

Control line of a pressure maintenance station for requesting the 
make-up in "Levelcontrol" mode 

Signal line from the "PIS" pressure transducer for "Magcontrol" make-
up variant 

"DC" degassing line (degassed water) 

"DC" degassing line (gas-rich water) 

"WC" make-up line 

Servitec 

Optional equipment and accessories see chapter 4.5 "Optional 
equipment and accessories"
 on page 6  

 

Summary of Contents for Servitec 35

Page 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Page 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Page 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Page 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Page 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Page 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Page 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Page 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Page 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Page 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Page 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Page 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Page 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Page 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Page 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Page 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Page 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Page 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Page 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Page 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Page 21: ......

Page 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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