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Installation 

10 

  English  

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

6.5.1

 

T erminal diagram 

1

Main fuse 

Digital inputs:  
Water meter; Insufficient water  

Fuse for motorized ball valve 

10 

Ball control valve (supply) 

CD degassing control valve 

11 

Pressure analogue input 

Group message  

12 

External make-up demand (Levelcontrol only)  

Optional for conductivity 

13 

WV make-up valve  

Ball control valve  
(correcting variable (25) / Return value (46)) 

14 

Pump 

RS-485 interface  

15 

Mains supply  

--- 

T erminal 

number 

S ignal 

F unction 

Wiring 

PE 

230 V power supply via mains 
cable and plug. 

Pre-wired 

PE 

"PU" pump 

Pre-wired 

5N 

6 M1 

M 1 

Y2 

CD degassing control valve 

Pre-wired 

PE 

10 

Y 1 

WV make-up valve 

Pre-wired 

11 

12 

PE 

13 

COM 

Group message (floating). 

User, 
optional 

14 

NC 

15 

NO 

16 

Not assigned 

External make-up demand from 

a pressurisation station; 

controller must be set to 

"Levelcontrol"! 

User, 

optional 

17 

Make-up (230 

V) 

18 

Make-up (230 

V) 

19 

PE shield 

Level analogue input, not used 
by the device. 

--- 

20 

- Level (signal)

21 

+ Level (+ 18 V) 

22 

PE (shield) 

Pressure analogue input 

Pre-wired 

23 

- Pressure

(signal) 

24 

+ Pressure (+

18 V) 

25 

 10 V 

(correcting 
variable) 

Ball control valve 

Pre-wired 

26 

 10 V 

(feedback) 

27 

GND 

28 

+ 24 V (supply)

29 

A + 

RS-485 interface. 

User, 

T erminal 

number 

S ignal 

F unction 

Wiring 

30 

B - 

optional 

31 

GND 

32 

+ 24 V 

Insufficient water switch - dry-

running protection 

Pre-wired 

33 

E1 

Contact water meter, for 

evaluation of the make-up, 
terminal 32/33 closed = meter 

pulse. 

User, 
optional 

34 

E2 

Insufficient water switch, contact 
32/34. Lead the cable of the 

insufficient water switch through 

the cable gland and connect at 

the terminals 

Pre-wired 

6.5.2

 

RS -485 interface 

6.5.2.1

 

Connecting the RS-485 interface 

Connect the interface as follows: 

1. 

For connecting the interface use only a cable with these properties:

LJYCY (TP), 4 × 2  × 0.8, maximum overall bus length 1000 m. 

2. 

Use a shielded cable to connect the interface to terminals 29, 30, 31 of the
main board in the control cabinet. 

For connecting the interface, see chapter 6.5 "Electrical connection"

on page 9 . 

3. 

When using the device with a control centre not supporting an RS-485 

interface (RS-232, for example), you must use a corresponding adapter.

Summary of Contents for Servitec 35

Page 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Page 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Page 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Page 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Page 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Page 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Page 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Page 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Page 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Page 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Page 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Page 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Page 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Page 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Page 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Page 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Page 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Page 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Page 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Page 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Page 21: ......

Page 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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