Reer Mosaic MBEI2B Installation And Use Manual Download Page 36

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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC

8540780 • 07/05/2018 • Rev.33

MR2 - MR4 modules



MR2 – MR4: TECHNICAL DATA CONCERNING SAFETY

FEEDBACK CONTACT PRESENT

FEEDBACK CONTACT MISSING

PFHd

SFF

MTTFd

DCavg

PFHd

SFF

MTTFd

DCavg

3,09E-10

99,6%

2335,94

98,9%

tcycle1

DC13 (2A)

9,46E-10

60%

2335,93

tcycle1

DC13 (2A)

8,53E-11

99,7%

24453,47

97,7%

tcycle2

1,08E-10

87%

24453,47

tcycle2

6,63E-11

99,8%

126678,49

92,5%

tcycle3

6,75E-11

97%

126678,5

tcycle3

8,23E-09

99,5%

70,99

99,0%

tcycle1

AC15 (3A)

4,60E-07

50%

70,99

tcycle1

AC15 (3A)

7,42E-10

99,5%

848,16

99,0%

tcycle2

4,49E-09

54%

848,15

tcycle2

1,07E-10

99,7%

12653,85

98,4%

tcycle3

1,61E-10

79%

12653,85

tcycle3

3,32E-09

99,5%

177,38

99,0%

tcycle1

AC15 (1A)

7,75E-08

51%

177,37

tcycle1

AC15 (1A)

3,36E-10

99,6%

2105,14

98,9%

tcycle2

1,09E-09

60%

2105,14

tcycle2

8,19E-11

99,7%

28549,13

97,5%

tcycle3

1,00E-10

88%

28549,13

tcycle3

cycle1

: 300s (1 commutation every 5 minutes)

cycle2

: 3600s (1 commutation every hour)

cycle3

: 1 commutation every day

MOR4

–

MOR4S8 module

Summary of Contents for Mosaic MBEI2B

Page 1: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 1 8540780 07 05 2018 Rev 33 C C o o p p y y o o f f t t h h e e o o r r i i g g i i n n a a l l i i n n s s t t r r u u c c t t i i o o n n s s...

Page 2: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 2 8540780 07 05 2018 Rev 33 English...

Page 3: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 3 English...

Page 4: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 4 8540780 07 05 2018 Rev 33 English...

Page 5: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 5 English...

Page 6: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 6 8540780 07 05 2018 Rev 33 English...

Page 7: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 7 English...

Page 8: ...INTEGRATED CONTROLLER MOSAIC 8 8540780 07 05 2018 Rev 33 English memory chip for MOSAIC M1 accessory proprietary bus for expansion units MOSAIC configuration SW running in Windows solid state safety...

Page 9: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 9 English...

Page 10: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 10 8540780 07 05 2018 Rev 33 English...

Page 11: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 11 English...

Page 12: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 12 8540780 07 05 2018 Rev 33 English Figure 1...

Page 13: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 13 English Positioning of safeguards with respect to the approach speeds of parts of the human body 1...

Page 14: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 14 8540780 07 05 2018 Rev 33 English Module Master M1...

Page 15: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 15 English Figure 2 USB 2 0 front panel connector TECHNICAL DATA LABEL MCM LABEL Figure 3 MCM MULTIPLE LOAD function RESTORE functio...

Page 16: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 16 8540780 07 05 2018 Rev 33 English Module MI8O2 Table 2...

Page 17: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 17 English Module MI8 Table 3 Module MI12T8 Table 4...

Page 18: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 18 8540780 07 05 2018 Rev 33 English Module MI16 Table 5 Module MO4 Table 6...

Page 19: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 19 English Module MO2 Table 7 Module MR4 Table 8...

Page 20: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 20 8540780 07 05 2018 Rev 33 English Module MR2 Table 9 Modules MV0 MV1 MV2 Table 10...

Page 21: ...6 B 5 8 B 7 B A 4 A 3 1 24VDC 2 6 5 A 4 A 3 2 1 EXT_0V 24VDC POWER SUPPLY 5 B B 6 A A 4 3 7 8 B B 6 5 A A 4 3 ENCODER SIN COS 1 2 2 1 POWER SUPPLY EXT_0V 24VDC 5VDC 24VDC ENCODER HTL M12 8 POLES CONN...

Page 22: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 22 8540780 07 05 2018 Rev 33 English Module MOR4 Table 11 Module MOR4S8 Table 12...

Page 23: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 23 English Module MOS8 type B type B Table 13 Module MOS16 Table 14...

Page 24: ...stem TEST see TESTING the system 2 Verify that all the cables are correctly inserted and the terminal blocks well screwed 3 Verify that all the leds indicators light on correctly 4 Verify the position...

Page 25: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 25 English...

Page 26: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 26 8540780 07 05 2018 Rev 33 English Table 15...

Page 27: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 27 English PROXIMITY INPUT FOR SPEED CONTROLLER MV Configuration With Interleaved Proximity Figure 5 Figure 5...

Page 28: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 28 8540780 07 05 2018 Rev 33 English K2 K1 24V ext_Restart_fbk 24V ext_Restart_fbk K2 K1 24V ext_Restart_fbk 24V ext_Restart_fbk Table 16...

Page 29: ...LAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 29 English Figure 6 static semiconductor safety outputs where Uv is 24V 20 static semiconductor safety outputs where Uv is 24V 20 Tabl...

Page 30: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 30 8540780 07 05 2018 Rev 33 English Configuration with 2 dual channel outputs safety category 4 Configuration with 4 single outputs safety category 4...

Page 31: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 31 English Characteristics of the output circuit Table 18 Figure 7...

Page 32: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 32 8540780 07 05 2018 Rev 33 English Figure 8 Figure 9...

Page 33: ...response times depends on the following parameters 1 Number of Slave modules installed 2 Number of Operators 3 Number of OSSD outputs For the right response time refer to the one calculated by the DSD...

Page 34: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 34 8540780 07 05 2018 Rev 33 English Enclosure M1 module type B MI8O2 module...

Page 35: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 35 English MI8 MI16 modules MI12T8 module MO2 MO4 modules MOS8 MOS16 modules...

Page 36: ...49 92 5 tcycle3 6 75E 11 97 126678 5 0 tcycle3 8 23E 09 99 5 70 99 99 0 tcycle1 AC15 3A 4 60E 07 50 70 99 0 tcycle1 AC15 3A 7 42E 10 99 5 848 16 99 0 tcycle2 4 49E 09 54 848 15 0 tcycle2 1 07E 10 99...

Page 37: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 37 English MO4LHCS8 module MV0 MV1 MV2 modules SPEED CONTROL TYPE FUNCTION BLOCKS...

Page 38: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 38 8540780 07 05 2018 Rev 33 English 114 5 mm 108 mm 22 5 mm 99 mm Figure 10...

Page 39: ...AFETY INTEGRATED CONTROLLER MOSAIC 39 8540780 07 05 2018 Rev 33 English Table 19 Opening Screen Table 20 Dynamic Screen RUN ON IN EXT ENA COM FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figu...

Page 40: ...EGRATED CONTROLLER MOSAIC 40 8540780 07 05 2018 Rev 33 English MI8O2 Figure 12 Table 21 Opening Screen Table 22 Dynamic Screen SEL 1 EXT 0 IN RUN ON FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2...

Page 41: ...ODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 41 English MI8 Figure 13 Table 23 Opening Screen Table 24 Dynamic Screen IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure 13 MI...

Page 42: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 42 8540780 07 05 2018 Rev 33 English MI12T8 Figure 15 Table 25 Opening Screen Table 26 Dynamic Screen Figure 14 MI12T8...

Page 43: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 43 English MI16 Figure 15 Table 27 Opening Screen Table 28 Dynamic Screen 16 15 14 13 12 11 10 9 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL F...

Page 44: ...SAFETY INTEGRATED CONTROLLER MOSAIC 44 8540780 07 05 2018 Rev 33 English MO2 Figure 16 Table 29 Opening screen Table 30 Dynamic screen STATUS CLEAR OSSD 2 1 2 1 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure...

Page 45: ...TED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 45 English MO4 Figure 17 Table 31 Opening screen Table 32 Dynamic screen STATUS CLEAR OSSD 2 1 2 1 2 1 STATUS CLEAR OSSD 4 3 4 3 4 3 SEL 1 EXT 0 IN RUN...

Page 46: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 46 8540780 07 05 2018 Rev 33 English Table 33 Opening screen Table 34 Dynamic screen Figure 18 MOR4...

Page 47: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 47 English Figure 19 Table 35 Opening screen Table 36 Dynamic screen Figure 19 MOR4S8...

Page 48: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 48 8540780 07 05 2018 Rev 33 English Figure 20 Table 37 Opening screen Table 38 Dynamic screen Figure 20 MOS8...

Page 49: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 49 English Figure 21 Table 39 Opening screen Table 40 Dynamic screen Figure 21 MOS16...

Page 50: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 50 8540780 07 05 2018 Rev 33 English Table 41 Opening screen Table 42 Dynamic screen Figure 22 MV1 MV2...

Page 51: ...LAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 51 English MR2 Figure 23 MR4 Figure 24 Table 43 MR2 Dynamic screen Table 44 MR4 Dynamic screen OSSD 1 Figure 23 MR2 OSSD 1 2 Figure 24...

Page 52: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 52 8540780 07 05 2018 Rev 33 English Figure 25 Table 45 Opening screen Table 46 Dynamic screen Figure 25 MO4LHCS8...

Page 53: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 53 English Table 47 Troubleshooting M1 RUN ON IN EXT ENA COM FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figure 26 M1...

Page 54: ...AR SAFETY INTEGRATED CONTROLLER MOSAIC 54 8540780 07 05 2018 Rev 33 English MI8O2 Table 48 Troubleshooting MI8O2 SEL 1 EXT 0 IN RUN ON FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figure 27 M...

Page 55: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 55 English MI8 Figure 28 Table 49 Troubleshooting MI8 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure 28 MI8...

Page 56: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 56 8540780 07 05 2018 Rev 33 English MI12T8 Figure 29 Table 50 Troubleshooting MI12T8 Figure 29 MI12T8...

Page 57: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 57 English MI16 Figure 30 MI16 Table 51 Troubleshooting MI16 16 15 14 13 12 11 10 9 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure...

Page 58: ...8540780 07 05 2018 Rev 33 English MO2 MO4 Figure 31 Table 52 Troubleshooting MO2 MO4 STATUS CLEAR OSSD 2 1 2 1 2 1 SEL 1 EXT 0 IN RUN ON FAIL STATUS CLEAR OSSD 2 1 2 1 2 1 STATUS CLEAR OSSD 4 3 4 3 4...

Page 59: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 59 English MOR4 Figure 32 Table 53 Troubleshooting MOR4 Figure 32 MOR4...

Page 60: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 60 8540780 07 05 2018 Rev 33 English MOR4S8 Figure 33 Table 54 Troubleshooting MOR4S8 Figure 33 MOR4S8...

Page 61: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 61 English MOS8 Figure 34 Table 55 Troubleshooting MOS8 Figure 34 MOS8...

Page 62: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 62 8540780 07 05 2018 Rev 33 English MOS16 Figure 35 Table 56 Troubleshooting MOS16 Figure 35 MOS16...

Page 63: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 63 English Table 57 Troubleshooting MV1 MV2 Figure 36 MV1 MV2...

Page 64: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 64 8540780 07 05 2018 Rev 33 English MO4LHCS8 Figure 37 Table 58 Troubleshooting MO4LHCS8 Figure 37 MO4LHCS8...

Page 65: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 65 English Windows XP SP3 Framework 4 0...

Page 66: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 66 8540780 07 05 2018 Rev 33 english Figure 38...

Page 67: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 67 English Figure 39...

Page 68: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 68 8540780 07 05 2018 Rev 33 english Figure 40 Figure 41 Figure 42...

Page 69: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 69 English EDIT CONFIGURATION composition of the various modules Change user parameters Figure 43...

Page 70: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 70 8540780 07 05 2018 Rev 33 english Figure 44...

Page 71: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 71 English Interpage out Interpage in Use of mouse right button ON BLOCK INPUT OUTPUT ON BLOCK OPERATORS ON TERMINALS...

Page 72: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 72 8540780 07 05 2018 Rev 33 english ON CONNECTION WIRES Figure 45...

Page 73: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 73 English Example of a project E GATE E STOP E GATE E STOP Figure 46 Project validation...

Page 74: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 74 8540780 07 05 2018 Rev 33 english Project report...

Page 75: ...FETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 75 English Connect to Mosaic Figure 47 Sending the configuration to the MOSAIC Download a configuration file project from Mosaic M1 Configur...

Page 76: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 76 8540780 07 05 2018 Rev 33 english Figure 48 System composition Figure 49 Figure 50 Disconnecting System...

Page 77: ...R SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 77 English MONITOR I O status in real time textual Figure 51 textual monitor MONITOR I O status in real time textual graphic PARTICULAR...

Page 78: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 78 8540780 07 05 2018 Rev 33 english Figure 52 graphic monitor...

Page 79: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 79 English Level 1 password Level 2 password Password Change Figure 53...

Page 80: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 80 8540780 07 05 2018 Rev 33 english TESTING the system Figure 54...

Page 81: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 81 English OSSD safety outputs Parameters Manual Reset Enable Status K external time check Enable Error Out...

Page 82: ...LER MOSAIC 82 8540780 07 05 2018 Rev 33 english SINGLE OSSD safety output Parameters Output Type single output type double output type single output type double output type Example of project type fun...

Page 83: ...TED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 83 English Manual Reset Enable Status K external time check Configuration with 2 dual channel outputs safety category 4 Configuration with 4 single outp...

Page 84: ...AR SAFETY INTEGRATED CONTROLLER MOSAIC 84 8540780 07 05 2018 Rev 33 english Enable Error Out STATUS signal output FIELDBUS PROBE For more detailed information consult the fieldbus manual on the MSD CD...

Page 85: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 85 English RELAY Parameters Category Example with external relay Example with the internal relay only Output Test Equipment OTE...

Page 86: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 86 8540780 07 05 2018 Rev 33 english Use with RESTART Automatic A or Manual B Category 2 Figure 55...

Page 87: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 87 English External K delay ms Manual Reset Enable Status Enable reading of external K Enable Error Out RELAY...

Page 88: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 88 8540780 07 05 2018 Rev 33 english INPUT OBJECTS E STOP emergency stop Parameters Input type Manual reset Output test Test at start up...

Page 89: ...FETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 89 English Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description E GATE safety gate device Parameters Input type Ena...

Page 90: ...TED CONTROLLER MOSAIC 90 8540780 07 05 2018 Rev 33 english Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description SINGLE E GATE safety gate device P...

Page 91: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 91 English Output test Test at start up Filter ms Enable Error Out Item description LOCK FEEDBACK Parameters Input type Output test Filter ms Wit...

Page 92: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 92 8540780 07 05 2018 Rev 33 english Simultaneity ms Enable Error Out Item description ENABLE enable key Parameters Input type Enable reset...

Page 93: ...LER MOSAIC 8540780 07 05 2018 Rev 33 93 English Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description ESPE optoelectronic safety light curtain lase...

Page 94: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 94 8540780 07 05 2018 Rev 33 english Test at start up Filter ms Simultaneity ms Enable Error Out Item description FOOTSWITCH safety pedal Parameters Input typ...

Page 95: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 95 English Manual reset Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description...

Page 96: ...GRATED CONTROLLER MOSAIC 96 8540780 07 05 2018 Rev 33 english MOD SEL safety selector Parameters Input type Filter ms Simultaneity ms Enable Error Out Item description PHOTOCELL safety photocell Param...

Page 97: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 97 English Output test Test at start up Filter ms Enable Error Out Item description TWO HAND bimanual control Input type Output test Test at star...

Page 98: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 98 8540780 07 05 2018 Rev 33 english Enable Error Out Item description NETWORK_IN Parameters Type of input Filter ms SENSOR Parameters Manual reset...

Page 99: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 99 English Output test Test at start up Filter ms Enable Error Out Item description S MAT safety mat Parameters Manual reset...

Page 100: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 100 8540780 07 05 2018 Rev 33 english Output test Test at start up Filter ms Enable Error Out Item description SWITCH Parameters Manual reset Output test...

Page 101: ...2018 Rev 33 101 English Test at start up Filter ms Enable Error Out Item description ENABLING GRIP SWITCH M1 MI8O2 MI8 MI16 MI12 1 0 0 4 0 4 0 4 0 0 Parameters Type of inputs Test outputs Power on te...

Page 102: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 102 English Table mode 1 device 2NO 1NC Enable Error Out Item description TESTABLE SAFETY DEVICE...

Page 103: ...18 Rev 33 Simultaneity error the maximum time between switching of the single contacts has been exceeded Parameters Manual Reset Power on test Filter ms With simultaneity Simultaneity ms Enable Error...

Page 104: ...ONTROLLER MOSAIC 104 8540780 07 05 2018 Rev 33 English Power on test Filter ms Simultaneity ms Enable Error Out Item description FIELDBUS INPUT For more detailed information consult the fieldbus manua...

Page 105: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 105 English COMMENTS TITLE...

Page 106: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 106 8540780 07 05 2018 Rev 33 English Warning concerning safety Figure 56 Example of speed control functional block with Error Out enabled...

Page 107: ...540780 07 05 2018 Rev 33 107 English SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings In1 Threshold no 0 Speed 1 1 Speed 2 4 threshold settings In2 In1 Threshold no 0 0...

Page 108: ...se a proximity switch type PNP NO ref Interleaved proximity page 27 v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 m...

Page 109: ...ATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 109 English WINDOW SPEED CONTROL Parameters In order to ensure a Performance Level PLe use a proximity switch type PNP NO ref Interleaved proximity pag...

Page 110: ...2018 Rev 33 English v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 mm s speed Hz f f frequency Rpm rotational speed...

Page 111: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 111 English STAND STILL Parameters In order to ensure a Performance Level PLe use a proximity switch type PNP NO ref Interleaved proximity...

Page 112: ...2018 Rev 33 English v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 mm s speed Hz f f frequency Rpm rotational speed...

Page 113: ...7 05 2018 Rev 33 113 English STAND STILL AND SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings In1 Threshold no 0 Speed 1 1 Speed 2 4 threshold settings In2 In1 Threshol...

Page 114: ...se a proximity switch type PNP NO ref Interleaved proximity page 27 Proximity choice v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse s...

Page 115: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 115 English LOGICAL OPERATORS AND Parameters Number of inputs NAND Parameters Number of inputs...

Page 116: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 116 8540780 07 05 2018 Rev 33 English NOT OR Parameters Number of inputs NOR Parameters Number of inputs...

Page 117: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 117 English XOR Parameters Number of inputs XNOR Parameters Number of inputs LOGICAL MACRO Parameters Logic inputs 1 2...

Page 118: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 118 8540780 07 05 2018 Rev 33 English Select Logic 1 2 3 Enable OUT1 OUT2 MULTIPLEXER In n In n Parameters Number of inputs...

Page 119: ...Y INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 119 English MEMORY OPERATORS D FLIP FLOP max number 16 Parameters Preset Clear T FLIP FLOP max number 16 Parameters Enable Clear SR FLIP FLOP m...

Page 120: ...2018 Rev 33 English USER RESTART MANUAL max number 16 with other RESTART operators Parameters Clear enable USER RESTART MONITORED max number 16 with other RESTART operators Parameters Clear enable MA...

Page 121: ...R MOSAIC 8540780 07 05 2018 Rev 33 121 English Parameters Logic Inputs Select Logic Enable Clear Enable Out MACRO RESTART MONITORED max number 16 with other RESTART operators Parameters Logic Inputs S...

Page 122: ...07 05 2018 Rev 33 English GUARD LOCK Description of GUARD LOCK operator inputs outputs Lock_fbk input Figure 57 Example of feedback of the status of the electromagnet of a guard lock The signal receiv...

Page 123: ...IC 8540780 07 05 2018 Rev 33 123 English Gate input Figure 58 Example of feedback of the status of a door gate connected to the guard lock The signal received by the module is processed by the Guard L...

Page 124: ...R MOSAIC 124 8540780 07 05 2018 Rev 33 English LockOut output ErrorOut output Operation general description Operation in the no Gate mode LOCK FEEDBACK Feedback Time UnLock Time Feedback Time Feedback...

Page 125: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 125 English Example of operation in the no Gate mode Figure 59 Example of operation in the no Gate mode...

Page 126: ...INTEGRATED CONTROLLER MOSAIC 126 8540780 07 05 2018 Rev 33 English Figure 60 Traces relative to Guard Lock block operation in the no gate mode Operation in the with Gate mode E GATE safety gate device...

Page 127: ...D CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 127 English UnLock Time Feedback Time Feedback Time Electromagnet activation time Example of operation in the with Gate mode Figure 61 Example of operatio...

Page 128: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 128 8540780 07 05 2018 Rev 33 English Figure 62 Traces relative to Guard Lock block operation in the with gate mode...

Page 129: ...EGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 129 English Operation in the Mandatory Gate Opening mode E GATE safety gate device LOCK FEEDBACK UnLock Time Feedback Time Feedback Time Electromagn...

Page 130: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 130 8540780 07 05 2018 Rev 33 English Example of operation in the Mandatory Gate Opening mode Figure 63 Example of operation in the Mandatory Gate Opening mod...

Page 131: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 131 English Figure 64 Traces relative to Guard Lock block operation in the Mandatory gate opening mode...

Page 132: ...05 2018 Rev 33 English Figure 65 Example of possible error condition in Mandatory gate opening mode In this case the error condition is generated because the gate has not been opened even though a req...

Page 133: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 133 English The guard thus continues to be locked even when the power supply is disconnected...

Page 134: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 134 8540780 07 05 2018 Rev 33 English COUNTER OPERATORS COUNTER max number 16...

Page 135: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 135 English Parameters Clear Enable Automatic Enable Ck down Two way...

Page 136: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 136 8540780 07 05 2018 Rev 33 English TIMER OPERATORS max number 32 CLOCKING Parameters Time Duty cycle selection...

Page 137: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 137 English MONOSTABLE Parameters Time Rising edge In Out T T T In Out T T T Retriggerable Rising edge Falling edge...

Page 138: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 138 8540780 07 05 2018 Rev 33 English MONOSTABLE_B t Parameters Time Rising edge t Retriggerable Rising edge Falling edge...

Page 139: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 139 English PASSING MAKE CONTACT Parameters Time Retriggerable DELAY Parameters Time...

Page 140: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 140 8540780 07 05 2018 Rev 33 English Rising edge In Out T T In Out T T T T Retriggerable DELAY LINE Parameters Time...

Page 141: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 141 English...

Page 142: ...es between this and any operator in a potentially dangerous situation it is enabled to bypass the safety device temporarily allowing the material to pass through the guarded opening MUTING OPERATORS m...

Page 143: ...Minimum sensors time MUTING L The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam the order does not matter within a time range from 2s and 5s decided by...

Page 144: ...me Blind Time Sequential MUTING The activation of the Muting function occurs following sequential interruption of the sensors S1 and S2 subsequently S3 and S4 sensors without time limit If the pallet...

Page 145: ...ind Time blind time MUTING T The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam the order does not matter within a time range from 2s and 5s decided by t...

Page 146: ...OVERRIDE max number 4 The OVERRIDE function must be used when the machine stops due to incorrect Muting activation sequences with the material obstructing the guarded opening This function activates...

Page 147: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 147 English Conditions to be checked for activation of Override Timeout sec Override mode With OverOut With Request Manual Reset...

Page 148: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 148 8540780 07 05 2018 Rev 33 English SERIAL OUTPUT max number 4 n Manchester Clock n Parameters asynchronous or 3 8 synchronous...

Page 149: ...f the 4 nodes present With reference to the Figure 68 and Figure 69 when the emergency stop is pressed in one of the four nodes 1 The Net_out moves to condition 0 FALSE 2 The STOP signal is sent via t...

Page 150: ...to the Figure 66 and Figure 67 when the IN input of the NETWORK function block of one of the 4 nodes moves to condition 0 FALSE 1 The local OUTPUT moves to condition 0 FALSE 2 The RUN signal continues...

Page 151: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 151 English Figure 66 NETWORK function block scheme example Category 2 Figure 67 NETWORK function block scheme example Category 4...

Page 152: ...v 33 English Example of application in Category 2 according to ISO 13849 1 Figure 68 years Logical block diagram of a safety function using the network INPUT M1 n 1 M1 n 2 M1 n 3 M1 n 4 OUTPUT LOGIC N...

Page 153: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 153 English Figure 69 hour 1 Logical block diagram of a safety function using the network INPUT M1 n 1 M1 n 2 M1 n 3 M1 n 4 OUTPUT LOGIC...

Page 154: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 154 8540780 07 05 2018 Rev 33 English RESET M1 INTERPAGE IN OUT Interpage out Interpage in TERMINATOR...

Page 155: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 155 English SPECIAL APPLICATIONS Output delay with manual Figure 70 Two outputs with one delayed in MANUAL mode...

Page 156: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 156 8540780 07 05 2018 Rev 33 English SIMULATOR FEATURE Figure 71 Simulator icons...

Page 157: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 157 English Schematic Simulation Figure 72 Schematic Simulation...

Page 158: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 158 8540780 07 05 2018 Rev 33 English Figure 73 MV frequency input How to use graphic simulation LL0 LL0 Speed selection...

Page 159: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 159 English Figure 74 Example of a result of the graphic simulation Figure 75 Menu for selecting the graphic simulation mode...

Page 160: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 160 8540780 07 05 2018 Rev 33 English Figure 76 Template file immediately after saving Figure 77 Example of complete template file...

Page 161: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 161 English Figure 78 Traces visibility...

Page 162: ...v 33 English Application example of graphic simulation Figure 79 Diagram referring to the application example Figure 80 Stimuli file referring to the application example Safe Area Gate Press Start but...

Page 163: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 163 English Figure 81 Graph produced by the simulation of the application example...

Page 164: ...mory MCM from a MOR4 MOR4S8 EDM error on the couple RELAY1 and 2 used in Category 4 from MOR4 MOR4S8 EDM error on the Relay 2 and 3 used in Category 4 from a form or MOR4 MOR4S8 EDM error on the Relay...

Page 165: ...ror between units MCM memory card error Error module MOR4 relay 1 Error module MOR4 relay 2 Error module MOR4 relay 3 Error module MOR4 relay 4 Error units MV encoder interface Error module MO4LHCS8 O...

Page 166: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 166 8540780 07 05 2018 Rev 33 English...

Page 167: ...05 2018 Rev 33 167 English Please visit the website www reer it for the list of the authorised representative of each Country Characteristics are subject to change without prior notice No part of thi...

Page 168: ...rical electronic programmable electronic safety related systems Software requirements Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Definizioni e abbreviaz...

Page 169: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 168 8540780 07 05 2018 Rev 33 English...

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