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16

INSTALLATION

Electrical Connection to Control Box

1.  Route the Air Handler power wires through aligned 

   holes in casing and Control Box and make field wire  

  connections in Control Box. Use best practices for wire  

  bushings, strain relief, etc. Field wiring to the unit must  

  be grounded and conform to the National Electrical Code  

  C22.1 Part 1 - latest edition. Use only CSA or UL listed  

  conduit and conduit connectors to connect supply wires  

  to the unit and provide appropriate grounding.  

  Grounding may also be accomplished by grounding the  

  control box per appropriate local codes. Electric wires  

  that are field installed shall conform to the temperature  

  limitation for 63° F (35° C) rise wire when installed in  

  accordance with instructions. Refer to Table 3 in for  

  specific Air Handler electrical data.

2.  Route and secure field ground wire to ground screw  

  on Control Box.

3.  Connect line voltage leads as shown in Figure 12.

4.  Reinstall cover to Control Box. Ensure that wires are  

  not pinched between cover and edge of Control Box.

24V Control System Connections to Unit’s  

Printed-Circuit Board (PCB):

Refer to Figure 12 for factory wiring details. 

For low voltage connections between the unit and the  

thermostat, use No. 18 AWG colour-coded, insulated  

(63° F / 35°C minimum) wires. 

Low Voltage Connections

These units use a grounded 24 volt AC low voltage circuit 

and require at least a 1 stage heating and a 1 stage cooling 

thermostat.

The “R” terminal is the hot terminal and the “C” terminal  

is grounded.

“G” terminal is the fan input.

“Y” terminal is the compressor.

“R” terminal is 24 VAC hot.

“C” terminal is 24 VAC grounded.

“W” terminal is the heat input. 

WARNING

Failure to follow this warning could result in a fire.  

Do not use aluminum wire between the DVS Air  

Handler and the disconnect switch. USE COPPER  

WIRE ONLY.

NOTES: 
1. Connect Y terminal as 

shown for proper operation. 

2. Some thermostats require a 

“C” terminal connection as 
shown. 

3. If any of the original wire, as 

supplied, must be replaced, 
use the same type or 
equivalent wire. 

W

G

R

C

Y

Y

W

G

R

C

BLK

BLK

WHT

WHT

GND

GND

AIR HANDLER

115 Volt Fuse Disconnect

(Field Supplied)

5 Wire

3 Wire Heating Only

Single Stage
Thermostat
(Available Accessory)

24 Volt Terminal Block

 Disconnect

(Field Supplied)

208 / 230 Volt
Single Phase

Control Box

PCB

Condensing Unit

(Field Supplied)

Field 115, 208 / 230 Volt Wiring
Field 24 Volt Wiring
Factory 24 Volt Wiring
Factory 115 Volt Wiring

Junction Box

L1

L2

F I G U R E   1 2     Field Wiring Diagram

R E D Z O N E

T M

  D V S   S E R I E S   A I R   H A N D L E R   M A N U A L

Summary of Contents for DVS1000

Page 1: ...t 4 Physical Data 5 Installation Locating and Mounting 6 10 Plumbing 11 14 Electrical Connections 15 17 Thermostat Installation 18 Start Up Procedure 19 Troubleshooting 20 Sequence of Operation 21 Mai...

Page 2: ...l brazing and un brazing operations Suitable fire extinguishing equipment shall be immediately available in the work area and shall be maintained in a state of readiness for instant use Read these ins...

Page 3: ...es in addition to instructions laid out in this manual The installation must comply with regulations of the local building heating plumbing and other codes Where local codes are not applicable the ins...

Page 4: ...al packages until installation The DVS Series Air Handler needs to be installed and commissioned by a knowledgeable qualified professional NOTES 1 This Air Handler is approved for upflow downflow and...

Page 5: ...0 254 DVS800 17 432 23 584 35 5 902 20 508 12 305 18 457 11 279 10 254 DVS1000 21 25 540 23 584 43 75 1111 20 508 16 406 18 457 15 381 14 356 DVS1200 21 25 540 23 584 43 75 1111 20 508 16 406 18 457 1...

Page 6: ...upplied filter rack installed For instructions on required modifications and assembly refer to Figures 3 and 4 SIDE FILTER RACK ASSEMBLY SCREW FILTER RACK TO SIDE OF CABINET USING MOUNTING HOLES CUT S...

Page 7: ...hored to the unit and to the floor or wall Mount the filter rack on the side or bottom of the cabinet that the return air knockout has been removed Horizontal Left and Right Installations The DVS Air...

Page 8: ...e and access panels after installing supporting brackets If an auxiliary drain pan is required the support is to be placed under a drain pan In such installations the unit will need to be supported on...

Page 9: ...y of the installer to inspect all previously installed air distribution system to determine its suitability for the new heating and or cooling system Existing ductwork may have to be modified and or i...

Page 10: ...s whenever possible as this takes less space The 3 duct should then be fastened to the joist with strapping material If the 3 duct is in an unconditioned space it must be insulated to local code then...

Page 11: ...piping systems that incorporate a domestic water supply NOTE Precautions must be taken during soldering to avoid debris or solder from lodging in piping system Mechanical Joining of Tubing Where used...

Page 12: ...g water will carry air bubbles along a vertical pipe Average flow velocities of 2 feet per second or higher can draw along air bubbles in a downward flow At the above stated velocities air bubbles sha...

Page 13: ...he line Stickers indicating direction of flow WATER IN and WATER OUT are labeled on the outside of the cabinet DO NOT reverse these lines as this will cause the unit to malfunction NOTICE ball valves...

Page 14: ...ball valve 2 BV2 STEP 4 OPEN cold water supply main valve ball valve 1 BV1 The system will begin the prime purge process using the street pressure Entrapped air bubbles being pushed out of the system...

Page 15: ...connections All electrical connections MUST comply with NEC and any other local codes or ordinances having jurisdiction USE COPPER WIRE ONLY Provide separate branch electric circuit with field suppli...

Page 16: ...ions between the unit and the thermostat use No 18 AWG colour coded insulated 63 F 35 C minimum wires Low Voltage Connections These units use a grounded 24 volt AC low voltage circuit and require at l...

Page 17: ...E Tap 2 LOW VELOCITY 0 4 NORMAL YELLOW TR Tap 3 LOW VELOCITY 0 4 BOOST BLUE TR Tap 4 MID VELOCITY 0 8 NORMAL PURPLE TR Tap 5 MID VELOCITY 0 8 BOOST BLACK TR MOTOR SPEED 24VAC PLUG MOTOR 120VAC PLUG WH...

Page 18: ...t waster escape Installation Thermostat should be mounted approximately 5 ft 1 5 m from floor close to or in a frequently used room preferably on an inside partitioning wall on a section of wall witho...

Page 19: ...is on and a call is present STEP 3 Turn thermostat on and switch system to the heating mode The thermostat shall be set higher than the actual room temperature this will cause the circulator to energi...

Page 20: ...Circuit board controls the blower motor in Heating mode Check that LOW FAN or HIGH FAN LED is illuminated Also check for 24VAC at these terminals on the circuit board If faulty refer to Faulty Circui...

Page 21: ...tisfied the blower switches to low fan speed for two minutes to remove remaining heat from the system Heat Blower OFF Delay When the heating thermostat demand W is removed the control de energizes the...

Page 22: ...A I R D U C T S Y S T E M S The supply and return air ducts should be inspected at least annually for blockages or damage M O T O R S The motor and pump are permanently lubricated and do not need per...

Page 23: ...1 3 Maximum Fuse or CKT BKR Size Amps 15 15 1 2 1 2 PIPING CONNECTIONS QTY INDOOR BLOWER MOTOR ELECTRICAL RATING AND PERFORMANCE UNIT OF MEASURE Inches Inches 1 2 3 4 Add on Cooling Tons 1 5 2 Supply...

Page 24: ...d domestic water heating an anti scald valve should be installed when the Tankless Water heater set thermostat is above 120 F 49 C refer to local codes and or all authority having jurisdiction For rec...

Page 25: ...pply Leaving CSA P 9 11 CFM Flow Air Water BTU Air Water Certified GPM Deg F Deg F Deg F Deg F Condition 120 14 800 105 90 130 18 700 114 92 400 1 70 140 22 000 121 95 Yes 150 25 100 129 99 160 28 300...

Page 26: ...8 Unit Technical Information Airflow Water Return Supply Output Supply Leaving CSA P 9 11 CFM Flow Air Water BTU Air Water Certified GPM Deg F Deg F Deg F Deg F Condition 120 22 300 105 90 130 27 000...

Page 27: ...Leaving CSA P 9 11 CFM Flow Air Water BTU Air Water Certified GPM Deg F Deg F Deg F Deg F Condition 120 28 800 104 91 130 34 700 111 95 800 2 0 70 140 40 600 117 99 Yes 150 46 500 124 103 160 52 400 1...

Page 28: ...on Airflow Water Return Supply Output Supply Leaving CSA P 9 11 CFM Flow Air Water BTU Air Water Certified GPM Deg F Deg F Deg F Deg F Condition 120 36 000 104 91 130 43 300 112 95 1000 2 5 70 140 50...

Page 29: ...g CSA P 9 11 CFM Flow Air Water BTU Air Water Certified GPM Deg F Deg F Deg F Deg F Condition 120 42 200 103 92 130 50 800 110 96 1200 3 0 70 140 59 400 116 100 150 68 100 123 104 160 76 800 130 108 H...

Page 30: ...itch CARLING TA20B CARLING TA20B CARLING TA20B CARLING TA20B CARLING TA20B Coil BC9061 BC9061 BC9061 BC7923FX BC7923FX Housing DC1020 600 5 DC1020 600 5 DC1020 600 5 DC1020 800 5 DC1020 800 5 Pump UPS...

Page 31: ...e installed by a qualified or licensed contractor Improper installation may void this Warranty This Warranty extends to the original purchaser but only while the product remains at the site of the ori...

Page 32: ...fficulties due to the following accident abuse or misuse alteration misapplication force majeure improper installation such as but not limited to inadequate water quality condensate damage or absence...

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