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61

YEARLY MAINTENANCE

UTILITY / MAINTENANCE

Yearly maintenance must be performed for the
ball screws. The grease nipples shown in the
figure to the left must be lubricated every year.

Yearly maintenance must be performed for the
rails. The grease nipples shown in the figure to
the left must be lubricated every year.

The belts must be inspected every year,
and if any problem is detected during yearly
maintenance, they should be replaced.

1

2

3

Grease Nipple

Grease Nipple

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Summary of Contents for GTR

Page 1: ...REDON GTR USER MANUAL redon com ...

Page 2: ...redon com ...

Page 3: ... Ports User Interface Load Programs and Running Programs User Interface RUN Start Auto User Interface JOG Manual Movement User Interface ATC User Interface Twin Tool User Interface UTILITY Utulity Maintenance Equipment User Interface UTILITY Notes 4 5 6 10 11 14 15 16 17 18 19 20 22 23 32 33 36 37 40 41 43 44 53 54 57 58 60 61 66 67 71 72 82 83 87 CONTENTS ...

Page 4: ... Max Slope Angle of B Axis Max Tool Shaft Diameter ATC Capacity Dry Milling Wet Milling CoCr Milling Titanium Milling Glass Ceramic Milling Turkey Digital AC Servo Motor B R 5 Axis Digital Simultaneous 8µm 60 000RPM 3700W 5 Axis 30 120 Degrees A Axis 30 210 Degrees B Axis 3 4 6mm 12 Yes Yes Yes Yes Yes TECHNICAL SPECIFICATIONS REDON GTR ...

Page 5: ...ng Alumina Milling Referencing Milling Requirement Voltage Frequency Power Consumption Pressurized Air Requirement L Min Min Air Pressure Bar Volume m CAM Software Device Dimensions Yes Yes Yes Yes Yes Yes No 110v 230v 50 60Hz 300W 400W 50 6 0 26 Open System 630mm x 660mm x 780mm ...

Page 6: ...The upper cover has 4 lateral surfaces With 2 clamps on each lateral surface there are 8 clamps in total UNPACKAGING To remove the upper cover move the clamps on the upper cover to the upright position as shown in the image using a screwdriver and a hammer 1 2 3 ...

Page 7: ... how you can detach the side clamps to remove the side covers You need to detach all side cover clamps in order to remove the side covers UNPACKAGING Removing the upper cover with its clamps in the upright position 3 1 2 ...

Page 8: ...he side surfaces can be removed as described above This image shows a shipping case with one of its side covers removed Do not use a box cutter to open the package Use scissors to cut the plastic strip around the package 1 2 3 ...

Page 9: ...9 UNPACKAGING Move the Redon GTR CAD CAM machine onto the Redon machine table by grabbing the right and left carry handles ...

Page 10: ...ckage in the direction of the arrows as shown in the sample images Do not use a box cutter to open the package Cut the package wrap with scissors in the direction of the arrows as shown in sample images 1 and 2 1 2 UNPACKAGING ...

Page 11: ...ng bolt of the axis locking gear using an 11 mm open end wrench Then move the Z axis upward by using the JOG command on the user interface The Axis Locking Gear is used during shipment of the machine to prevent the axes of the machine from moving It is the first part that you will see after you open the door following unpackaging Axis Locking Gear ...

Page 12: ...don com REMOVING AXIS LOCKING HOLDER Side view image showing how to loosen the tensioning bolt Move the Z axis to the limit in the positive direction and then remove the bolts of the axis locking gear Z AXIS ...

Page 13: ... image above As shown in the sample image the third bolt located at the back must also be removed The axis locking gear is fastened to the semi circular block retaining ring with three 6 mm bolts You can unscrew these bolts by turning them counterclockwise with a wrench ...

Page 14: ... axis locking gear from underneath move the Z axis in the positive direction via the machine s user interface Do not move the Z axis in the positive direction before making sure that the bolts fastening the axis locking gear to the Spindle Housing are completely removed ...

Page 15: ...15 PRODUCT CONTENTS 8 mm x 7 5 mt Pneumatic Hose 1 Pc Network Cable 5 mt Air Gun ...

Page 16: ...S M136 Block Retaining Ring Upper 1 pc M5 x 20 Socket Head Cap Screw A3 6 pcs M135 Block Retaining Ring Lower 1 pc M4 x 16 Socket Head Cap Screw A3 6 pcs Glass Ceramic and Premill Holder Table Digital Caliper Cutting Oil ...

Page 17: ...17 WORKING CONDITIONS Proper working conditions must be provided for the bench according to the technical specifications sent after purchase ...

Page 18: ...s it may get broken when moved or lifted If the machine is to be placed on a table other than its original table that table must be able to withstand a load of 250 kg The dimensions of the table must not be smaller than the dimensions of the machine 1 2 It must be ensured that no pressurized air or water is applied to the area encircled in red in the image below ...

Page 19: ...SABLE MATERIALS TYPES Abuments Hybrid Abutment Model Surgical Guide Implant Bar Crown Bridge Inlay Onlays Veneer Screw Retantion Bridge Telescope Abutment Premill Abutments Denture Model Casting Splint Telescope ...

Page 20: ...r Ensure that the air is dry and clean Otherwise air operated parts including the spindle motor may be damaged Power Button On Off When the button is in position 0 the machine is off When the button is in position 1 the machine is on Back Panel 1 1 2 2 3 3 8mm x 7 5m Pneumatic Hose 1 pc ...

Page 21: ...0 Water Pump Power Socket DIN 49440 RJ45 CAT6 Network Cable Connector Vacuum Unit Power Socket DIN 49440 Back Connection Panel USB Socket ATC Gate Opening Reducer Vacuum Ethernet Jack ATC Gate Closing Reducer 4 8 5 9 6 10 7 11 ...

Page 22: ...RTS Fan Power Cable Inlet IEC 320 C14 Fan Water Discharge Outlet Water Hose Inlet Socket Connection socket for the 10 mm diameter hose coming from the water tank Vacuum Discharge Outlet 12 15 13 W 14 S 12 W S 13 14 15 ...

Page 23: ...23 USER INTERFACE REDON GTR has a 7 touchscreen user interface Machine in Park Position CNC Communication Status Air Pressure Bar Time and Date Active Tool on Spindle Home Page ...

Page 24: ...ing Programs 1 Spindle On Off 2 Tool Changer Cover On Off 3 Door On Off 4 Water Cooling On Off 5 Lamp On Off 6 Vacuum On Off 7 Collet On Off 8 2Bar On Off 9 4Bar Air On Off 10 Park Manual Axis Movement Menu Tool Changing Menu Twin Tools Menu Settings 1 1 2 2 3 4 5 6 7 8 9 10 3 4 5 ...

Page 25: ...memory Data transfer is performed with a USB flash drive or via the network with a cable Ethernet or wireless connection You must recall a program from the menu so that the machine can automatically run that program Shows the number of programs to be processed and the number of the program in queue that is currently being run For example if JOB 1 6 is shown this means that 6 different programs hav...

Page 26: ... to select Press the button to move up In the Programs folder press the button to move down In the Programs folder press the button after you highlight the program that you want to select In the Programs folder press the button to cancel the selection 3 2 1 4 Programs Folder List of Programs to be Processed 1 2 3 4 ...

Page 27: ...TE This button allows you to delete the programs in the Job List In the Job List touch the program that you want to delete and press the button The selected program is deleted from the Job List CANCEL This button allows you to cancel operations If at any stage you want to cancel an operation press the button OK This button allows you to confirm operations When you try to delete an item you will be...

Page 28: ...INTERFACE RUN Installing programs with a USB flash drive Connect the USB flash drive to the back panel Make sure that the USB flash drive is properly connected Follow the instructions on the next page in the order given ...

Page 29: ...n is selected under the USB heading Step 3 In the USB section touch program prg Step 4 Press the ok button to confirm and then press the copy button to perform the copying operation Step 5 After you press the Copy button the file program prg will be copied to the Programs list Step 1 Step 2 Step 3 Step 4 Step 5 1 2 ...

Page 30: ...titled USB This button will display Programs and Job List screens Step 7 Touch program prg Step 8 Press the ok button shown in the sample image Step 9 Press the Copy button to copy the program from the Programs section to the Job List section 3 4 Step 6 Step 7 Step 8 Step 9 ...

Page 31: ...31 USER INTERFACE RUN RUN Main Screen Step 10 You will see that the job file titled program prg has been copied to the Job List section 5 ...

Page 32: ...le functions are shown in a dark color These function buttons can be toggled on off by the user Active functions are shown in a bright color Locked functions are shown in black color For safety reasons the machine may lock some of the function buttons depending on the active operation ...

Page 33: ...tion Filezilla is recommended and details on how to use Filezilla will be provided in connection with this program Connect an ethernet cable to the Ethernet jack as shown in the sample image Vacuum trigger Ethernet jack Ethernet jack for file access Filezilla s logo is shown in the image to the left Run the filezilla exe file 1 2 1 2 ...

Page 34: ... FILEZILLA 3 2 1 4 Type the machine s IP address in the Sunucu Server field 1 Type yrm in the Kullanıcı Adı Username field 2 Type yrm in the Parola Password field Establish a connection by clicking the Hızlı Bağlan Quick Connect button 3 4 ...

Page 35: ...35 INSTALLING PROGRAMS WITH FILEZILLA Step 1 Right click the file with the prg extension Step 2 Click the Yükle Load button in the context menu 5 2 1 ...

Page 36: ...36 redon com INSTALLING PROGRAMS WITH FILEZILLA You will see that the program prg file is transferred to the tab on the right 6 ...

Page 37: ...the connection between the air outlet at the back of the machine and the vacuum Tool life details provided on the tool ATC page should be checked before processing is started 2 In the RUN Auto tab press the NEXT button to start the installed program However the machine does not immediately start when you press the NEXT button At this point warning prompts are displayed to warn the user about relev...

Page 38: ... INTERFACE RUN RUN Main Screen START Details about the remaining tool life and tool health are provided to the user This is the last warning tab After this point the job file can be run by pressing the START button 3 3 ...

Page 39: ...pindle Speed indicator shows the current speed of the spindle The value is shown in rpm The F bar represents the Feed which proportionally increases or reduces the machine s speed The F bar s range of value is between 0 and 100 When it is set to 0 the axes of the machine completely stop In normal operation this value must be set to 100 The S bar represents the Speed which proportionally increases ...

Page 40: ... program by touching it in the list After selecting the program you can delete it by pressing the DELETE button A confirmation pop up appears and shows the prompt Delete file fromJobQue Press the OK button to complete the deletion operation If you want to cancel the operation press the CANCEL button 1 2 3 4 Delete file from JobQue 1 2 3 4 ...

Page 41: ...41 USER INTERFACE JOG JOG Manuel Movement x y z ...

Page 42: ...42 redon com USER INTERFACE JOG JOG Manuel Movement ...

Page 43: ...l be activated If you press the movement buttons when the CONTINUOUS tab is selected in the right part of the screen the axis moves continuously When you take your finger off the button or the axis has reached its limits the movement stops CONTINUOUS MODE OFF allows intermittent movement If you press the movement buttons when the CONTINUOUS tab is selected in the right part of the screen the axis ...

Page 44: ...44 redon com USER INTERFACE ATC ATC Main Menu Tool Changing ...

Page 45: ...ls can be optionally assigned to any magazine nest M1 Field indicating the magazine number T1 Field indicating the tool number Use this tab to change old or broken tools send the tool on the spindle to the magazine and determine or reset tool life Place status Indicates the place of the tool It shows 3 different statuses Assuming that the T1 tool is available 3 different statuses of M1 are shown a...

Page 46: ...orter tool is longer than 15 mm and black indicates that there is no tool The descriptions above apply to all tools in the magazine For example if you want to measure or change the T1 tool you will need to first indicate on the machine that the tool is available by setting the button to green 3 1 4 Empty Magazine When M1 is black the magazine is empty When M1 is dark blue the tool is in the magazi...

Page 47: ...CE ATC Identifying the active tool The active tool is the one that is on the spindle In the sample image the T2 tool in M2 is on the spindle and active 5 CAUTION PlaceStatus must be InSpindle andToolStatus must be OK ...

Page 48: ...ge Tool 2 with Tool 1 Step 1 Press the Change button Step 2 Press the area which contains the target tool number next to TOOL NUMBER Then a pop up window with Numlock keys is displayed Enter 1 in this window and then press Enter 6 Step 1 Step 2 ...

Page 49: ...TERFACE ATC For example if active tool 2 is to be replaced with tool 1 Step 3 The current tool is tool 2 Press the area encircled in red Step 4 Type 1 in the window that is displayed and confirm 6 1 Step 3 Step 4 ...

Page 50: ...50 redon com USER INTERFACE ATC The following screen appears when all of these operations are completed Press the button after ensuring that the operation has been properly completed 6 2 ...

Page 51: ...s located in red frames in the sample image above are completed in two steps Step 1 MEASURE and Step 2 START For example Since the active tool in the screenshot is tool 2 tool 2 will be measured 7 Step 1 Active Tool Tool Length Step 2 ...

Page 52: ... inside the collet up to a length of 15 mm Press the COLLET button on the function bar again to close the spindle collet The tool loading operation has been completed The same operation can also be performed for old or broken tools Attach the new tool to the collet as shown in the image CAUTION Please note that if there is a tool on the spindle and you do not hold it it will fall to the ground whe...

Page 53: ...53 USER INTERFACE ATC 1 2 3 MAXIMUM LIFE Press the MAX LIFE button and enter the tool life REMAIN LIFE Indicates the remaining tool life RESET LIFE Resets the tool life 1 2 3 ...

Page 54: ...s on the ATC page 1 In the image all tools are positioned on the magazine Tool no 12 is on the spindle The tools assigned on the ATC page are shown on the twin tool page Since tool no 12 is on the spindle in the image M12 is highlighted in green All other tools from 1 to 11 that are on the magazine are shown in dark blue Twin Tool ...

Page 55: ...ncircled with red The area encircled in red on the touchscreen corresponds to tool no 1 When you select tool no 1 the twin tools menu appears on the left side The image shows that no selection has been made in the dropdown menu The image shows that M5 5th position within the magazine has been selected This selection is indicated in orange Once you make your selection press the OK button to confirm...

Page 56: ...56 redon com USER INTERFACE ATC T1 TW OF T5 indicates that T5 in M1 has been assigned to T1 as the twin tool T1 TW OF T5 indicates that T5 in M5 has been assigned to tool no T1 Twin Tool ...

Page 57: ...n tools Touch the twin tool that you want to delete and the magazine page will be displayed When you click the green OK button the twin tool deletion operation is performed 3 After the twin tool is deleted the touchscreen will appear as shown below Twin Tool ...

Page 58: ...ne parameters MAINTENANCE This menu contains the maintenance instructions wet automatic cleaning and dry automatic cleaning programs DOOR ASYMETRIC This menu allows you to open and close the machine covers individually PARAMETERS This menu includes the machine parameters CALIBRATION This menu allows you to perform automatic machine calibration Calibration needs to be done upon ambient temperature ...

Page 59: ...hown MACHINING ROOM CLEANING Cleaning of the machine processing area The machine processing area should be cleaned at the end of each work day The tool changer and tools should also be included in this cleaning task Places such as the vacuum channel and water drains should be cleaned on a daily basis to prevent clogging It should be cleaned every day It should be cleaned when switching from dry to...

Page 60: ...an automatic program moves the machine axes in all areas the 6 bar air and the vacuum functions also automatically run at the same time AUTO CLEAN BY WATER This function enables the machine to clean itself by 60 While an automatic program moves the machine axes in all areas the water pump also automatically runs at the same time 1 2 2 1 ...

Page 61: ...igure to the left must be lubricated every year Yearly maintenance must be performed for the rails The grease nipples shown in the figure to the left must be lubricated every year The belts must be inspected every year and if any problem is detected during yearly maintenance they should be replaced 1 2 3 Grease Nipple Grease Nipple ...

Page 62: ... KIT 1 Brush 2 17 mm open end wrench 3 22 mm open end wrench 4 Ramrod Removing the Collet The collet is loosened by turning an 17 mm open end wrench and 22 mm open end wrench in opposite directions as shown in the image 2 2 1 4 3 Brush Use the brush to clean the collet 1 ...

Page 63: ...UTILITY MAINTENANCE Cleaning Use the ramrod to clean the spindle collet housing With the air supply on the collet is removed by using the wrench included in the spindle maintenance kit Use the ramrod to clean the collet 3 4 ...

Page 64: ...sh must not be used to clean the dust off the machine while the vacuum device is running While cleaning with the brush the vacuum device must be turned on during the air cleaning stage Dry cleaning should be thoroughly completed before switching to wet running 1 2 ...

Page 65: ...65 CLEANING DRY CLEANING UTILITY MAINTENANCE After the air cleaning stage is completed cleaning should be done with a clean damp cloth 3 ...

Page 66: ...EANING WET CLEANING UTILITY MAINTENANCE The magazine area and the chips inside the machine should be washed away with water During cleaning ensure that the water tank is connected to the water outlet of the machine 1 ...

Page 67: ...67 AXIS LOCKING GEAR EQUIPMENT The axis locking gear is used during shipment of the machine to prevent the axes of the machine from moving ...

Page 68: ...ed as shown in the image The workpiece is placed on the lower ring The workpiece and the lower and upper rings are fastened to each other with screws Ensure that there is no dirt or debris between the lower and upper rings and then join them as shown in the image 1 2 3 ...

Page 69: ...per rings to the block retainer with bolts as shown in the image When attaching the workpiece fastened by the lower and upper rings to the block retainer ensure that the bolts are secured to the surface on which they are tightened The bolts must be tightened in a balanced manner 4 5 ...

Page 70: ...e After dry running the interior of the machine is cleaned by using the vacuum device If you want to switch to wet running the interior of the machine must be thoroughly cleaned before operation Position the water hose as shown in figure 1 and attach it as shown in figure 2 When the water process is complete press the Auto Air Clean button under the Utility Maintenance tab and run the machine in a...

Page 71: ...ace the dry processing drainage cap as shown above before switching to dry processing After the dry running process is finished perform cleaning with the vacuum device Place the water filter cap as shown above before switching to wet processing 1 2 Figure 1 Figure 2 ...

Page 72: ... C Any deviation of 5 C from this ambient temperature requires calibration for precision purposes Calibration is performed by measuring a special automatically processed part with a digital caliper and entering the measured values into the screen If you want to start the calibration process press the NEXT button 1 1 ...

Page 73: ...TY The calibration program will extract an 8 mm long part from the 16 mm thick PMMA block Therefore a PMMA block of any thickness between 16 mm and 10 mm must be used The block is fastened to the holder Press the NEXT button to continue 3 2 2 3 ...

Page 74: ...am uses tool number 12 D2mm L14mm Flat Therefore ensure that tool number 12 is in place before operation If it is not in place cancel the operation by pressing CANCEL and then manually load tool number 12 After that restart the operation Press the NEXT button to continue 5 6 5 6 ...

Page 75: ...75 UTILITY CALIBRATION USER INTERFACE UTILITY Press the NEXT button to continue Press the START button to initiate calibration 7 8 WARNING 1 WARNING 2 ...

Page 76: ...76 redon com Press the START button to start processing Press the STOP button to stop processing 7 8 UTILITY CALIBRATION USER INTERFACE UTILITY ...

Page 77: ...ting the calibration process Ensure that the caliper is fully closed and that there is no dust or dirt between the fixed jaw and moving jaw Reset the caliper The caliper s screen will appear as above UTILITY CALIBRATION USER INTERFACE UTILITY ...

Page 78: ...re on the calibration piece Burrs may result in inaccurate measurements Each measurement must be taken at least 3 times Ensure that the right values are entered in the right windows The values entered must be reviewed Please note that any incorrect value may cause the machine to hit the workpiece or any part of it After entering the values press the CONFIRM VALUES button If you want to cancel the ...

Page 79: ...on and then enter the values again If you are sure that you have entered the correct values press the CONFIRM VALUES button If you select the Confirm button the calibration process will start After the calibration is finished the piece will be measured This process continues until X1 X2 and Z values are within the 0 01 tolerance range 1 2 UTILITY CALIBRATION USER INTERFACE UTILITY ...

Page 80: ...80 redon com Press the CONFIRM VALUES button to confirm the process 1 1 UTILITY CALIBRATION USER INTERFACE UTILITY ...

Page 81: ... 3 2 N MEF0 3 1 5 N DESCRIPTION Ø2 mm BallMill Zirconia Ø1 mm BallMill Zirconia Ø0 6 mm BallMill Zirconia Ø2 mm BallMill PMMA Ø1 mm BallMill PMMA Ø2 5 mm BallMill Glass Ceramic Ø1 mm BallMill Glass Ceramic Ø1 mm Conical Ballmill Glass Ceramic Ø0 6 mm Conical Ballmill Glass Ceramic Ø4 R1 mm Torus Metal Ø2 5 R1 Torus Metal Ø2 mm BallMill Metal Ø1 5 mm BallMill Metal Ø1 5 R0 2 mm Torus Metal Ø1 5 mm ...

Page 82: ... 8S DESCRIPTION Astra Tech Implant System 3 0 Xive 3 0 Astra Tech Implant System 3 5 4 5 Intralock Multiunit Imp Direct 3 0 Osstem Mini Nobel Active NP Flat Screw Astra Tech Implant System 4 5 5 5 Nobel Replace Select 4 3 6 0 Intralock SQ Intralock STD Biolok Nobel Active RP Flat Screw Nobel Active NP Nobel Active RP Zimmer 3 5 5 7 Nobel Replace Select 3 5 Straumann Bone Level SynOcta RN Osstem Re...

Page 83: ...83 NOTES ...

Page 84: ...84 redon com NOTES ...

Page 85: ...85 NOTES ...

Page 86: ...86 redon com NOTES ...

Page 87: ...87 NOTES ...

Page 88: ...redon com ...

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