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Removing and installing conveyor belt  

(See page 25, Fig. 11) 
 
-  Cross conveyor (16) must be swung out and down. 

 

-  Disconnect hydraulic connectors and remove spreader (1) by loosening screws (2). 

 

-  Remove the wheel cover (3) on both sides. 

 

-  Remove splash guard (4) and belt roller cover (5). 

 

-  Remove the rubber cover (6) at the front and rear (in the direction of travel on the right). 

 

-  Relax the conveyor belt (7) on both sides by loosening the nuts (8). 

 

-  Remove connecting screws (9) to the hopper (10). 

 

-  Remove connecting screws (11) to the chassis (12). 

 

-  Loosen and remove the tension rings of the bearing (13) (in the direction of movement to 

the right). 

 

-  Release screws (14) on side panel (15) and remove completely including bearing (13). 

 

-  Remove conveyor belt (7). 

 

 

 

For installation do the process in reverse. 
 

 
 
Retensioning the conveyor belt after installation 

 
-  When  the  conveyor  belt  is  relaxed,  mark  a  length  of  1000  mm  on  both  sides  of  the 

conveyor belt. 

 

-  Tighten the conveyor belt evenly on both sides using the two tension screws  

(see page 23 - Fig. 10) until the marked length is stretched to a maximum of 1003 mm. 

 

-  Run in the conveyor belt for approx. 30 minutes until it runs in the middle between the 

side guides and readjust if necessary.  
 

 

 

The conveyor belt must not touch the sides, otherwise it will be damaged. 

When readjusting the conveyor belt on the side, retighten gradually, where 
the belt touches. 
  
 
 
Too much tension will shorten the service life of the conveyor belt! 

 

 

Summary of Contents for Rink DS3100CB

Page 1: ...g Kwekerijweg 8 3709JA Zeist The Netherlands T 31 306933227 F 31 306933228 E verti drain redexim com www redexim com NOTE IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE IT IS ESSE...

Page 2: ...ble 16 CARE and MAINTENANCE 17 Lubricate bearings with multipurpose grease after every 50 hours of operation 17 Change oil on the pump gearbox every 100 operating hours 19 Change oil of the conveyor b...

Page 3: ...ginal spare parts from the manufacturer In addition to the instructions in this operating manual the general safety and accident prevention regulations must be observed When using public roads the res...

Page 4: ...equipment in accordance with applicable health and safety regulations On the DS3100CB RINK disc spreader a noise of 74 dB a develops in the immediate vicinity of the machine Wear certified hearing pro...

Page 5: ...hydraulic motors for the conveyor belt the cross conveyor belt and the spreading disc as well as the pivoting and tilting of the cross conveyor belt are infinitely adjustable via the control panel Th...

Page 6: ...TIAL OPERATION Tighten the wheel nuts Check wheel hub clearance and adjust if necessary Check the tyre pressure Check lighting system see page 26 Check these points again after the first drive under l...

Page 7: ...on the control panel see Fig 1 and page 10 Fig 2 Attach bracket 5 for the control panel in a suitable position on the towing vehicle see Fig 1 When using a hydraulic brake axle see page 27 Fig 13 conn...

Page 8: ...ly be engaged when the motor is not running as switching on the PTO shaft under load can cause the gear pump connecting pinion to break To enable optimum operation the PTO speed should be about 350 to...

Page 9: ...4 9 7 5 1 10 2 6 3 8 Control panel Fig 2 Control panel...

Page 10: ...ler 5 Switch for swivelling in and out of the cross conveyor belt 6 Switch for raising and lowering the cross conveyor belt 7 Speed controller of the cross conveyor 8 Speed controller of the spreading...

Page 11: ...r Indicator light green for operating voltage continuous light ERROR light red flashes briefly while the control starts up as soon as the light goes out the control unit is ready for operation see pag...

Page 12: ...Fig 3 Control elements Entering the danger area while the disc spreader is running is prohibited keep a safe distance D F B 66 C E G A...

Page 13: ...ing the opening A G of the automatic gate 66 see page 13 Fig 3 Increasing or decreasing the driving speed When using very moist material and large spreading thickness the guide plate 77 can be removed...

Page 14: ...eselect gate position AG see page 10 Fig 2 and page 16 Fig 6 Control elements 1 POWER ON OFF switch of the controller Indicator light green for operating power ERROR light red flashes briefly while th...

Page 15: ...elt Entering the danger area while the cross conveyor belt is running is prohibited keep a safe distance Querf rderband ausgeschwenkt oben G E C A Querf rderband ausgeschwenkt unten F D B Querf rderba...

Page 16: ...10 Fig 2 the speed of the disc spreader controller 8 see page 10 Fig 2 the opening A G of the automatic gate 66 see page 13 Fig 3 and page 16 Fig 6 Spreading table Spreading rate Spreading disc or Cr...

Page 17: ...rear shafts of the conveyor belt 3 Bearings on both sides of the front and rear shafts of the cross conveyor belt 4 Bearings on both axles 5 Bearing on the conveyor uptake of the cross conveyor belt 6...

Page 18: ...Fig 7 Lubrication points...

Page 19: ...asket Change pressure filter display via ERROR light See page 21 Fig 8 ERROR light flashes see page 11 9 ATTENTION Oil filter must be changed immediately Unscrew the filter housing 15 at the bottom Re...

Page 20: ...Fig 8 Change gearbox filter change cylinder end stop oil...

Page 21: ...hose Fill Plantosyn 3268 ECO oil up to middle of sight glass 24 Screw on the filler plug 22 Fig 9 Oil change for hydraulic tank This is a closed hydraulic circuit To prevent possible contamination the...

Page 22: ...ts Check wheel hub clearance and adjust if necessary Retension conveyor belt if slipping Release counter nut 13 on both sides Tighten nut 14 on both sides evenly clockwise each turn gradually Tighten...

Page 23: ...Release screws 14 on side panel 15 and remove completely including bearing 13 Remove conveyor belt 7 For installation do the process in reverse Retensioning the conveyor belt after installation When...

Page 24: ...Fig 11 Removing and installing conveyor belt...

Page 25: ...plug Short description Function Cable colour L Flashing light on the left yellow 54g Battery of towing vehicle 31 Earth White R Flashing light on the right Green 58R Tail light on the right Brown 54...

Page 26: ...wing vehicle Ball valve 21 must be open position A The brake is applied when operating the control unit on the towing vehicle To park when the brake is applied the ball valve 21 must be closed positio...

Page 27: ...up with oil Check hydraulic hose connections and electrical connector connections Cross conveyor belt does not swing in and out Fixing is closed Cross conveyor is not completely lowered Position swit...

Page 28: ...2 Cross conveyor belt speed reduce using controller 7 See page 10 Fig 2 Increase conveyor belt speed using the controller 4 See page 10 Fig 2 Spreading thickness too thick or Output quantity too much...

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