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12

4 FREQUENTLY 

ASKED 

QUESTIONS

The BCDC turns ON at 12.0V and OFF at 11.9V, but you say it operates down to 9V, explain?

The BCDC will turn OFF for a split second every 100 seconds to measure the unloaded voltage at the 
battery.  When the BCDC turns off it is not drawing any load from the start battery, no load means 
that there is no voltage drop over the cable run.  This allows the BCDC to measure the actual battery 
voltage, or the 

voltage at the battery

.  If this actual battery voltage is below 12.7V, the BCDC will 

turn OFF.  At any other time during the charging process, if the voltage 

at the BCDC

 drops below 9V 

the BCDC will turn OFF.

 

How does the BCDC charge an Auxiliary battery at 14V when it only gets 9V in?

The BCDC can act as both a reducer and a booster, so it can operate from a voltage of above, equal 
to or below the desired output voltage. The unit is also microprocessor controlled allowing it to 
output a Redarc proprietary charging algorithm independent of the input. This allows the unit to 
charge specifi c to the battery type even if the input voltage is low due to voltage drop.

 

Where should I mount the BCDC Unit?

The BCDC should be mounted as close as possible to the battery being charged (generally called the 
Auxiliary or House battery). If the Auxiliary battery is located under the bonnet, pick a location for the 
BCDC that is close to the battery and away from any direct engine heat. If the BCDC is to be mounted 
into a Caravan or Camper, near or in the battery compartment is generally the best position. It is also 
a good idea to mount the BCDC to a metal surface if possible to ensure optimal heat dissipation, 
though this is not crucial.

 

What does the charger do if the temperature around it rises above its operating temperature?

As the temperature of the BCDC rises above a certain level the current capacity of the output is 
decreased gradually in order protect both the battery and the BCDC unit. 

If I use the BCDC to charge my auxiliary battery do I still need to install a battery isolator?

The BCDC incorporates the functionality of a battery isolator, it will turn ON and start charging when 
it senses that the vehicle has started and similarly it will turn OFF when the vehicle is turned OFF. 

 

I’ve heard that you shouldn’t charge 2 batteries of different chemistries from the same source, 
will I have any problems charging my AGM or Gel auxiliary battery from my Lead Acid start 
battery?

The BCDC does not ‘link’ the batteries together like a battery isolator does, it is a DC-DC battery 
charger. The output from the unit is tailored specifi cally to the selected output battery type, and 
therefore allows the optimal charging of the auxiliary battery, no matter what chemistry your start 
battery is.

 

My BCDC is setup for 12V Alternator input but will not start when the vehicle is turned On, I’ve 
followed the trouble shooting guide and the setup is fi ne, what’s the problem?

The most likely cause of this issue is that the BCDC is somehow ‘stuck’ in 24V mode. Try removing 
the ‘Source Select’ (Blue) wire and reconnecting it. If the problem still exists please contact Redarc 
Electronics.

Summary of Contents for BCDC1240-LV

Page 1: ...40A In vehicle 3 Stage 12V Battery Charger BCDC1240 LV L O W V OLTAGE THRES H O L D S L O W V O LTAGE THRES H O L D S LV ...

Page 2: ...ctric shock or fire and will void the unit warranty Do NOT use the BCDC1240 LV to charge non rechargeable batteries Doing so may result in harm to the user and or damage to the BCDC1240 LV Only use the BCDC1240 LV for charging Standard Lead Acid Calcium content Gel AGM type 12V batteries All lead acid batteries produce harmful explosive gases The Battery should be mounted in a well ventilated area...

Page 3: ... 12 4 Frequently Asked Questions 11 5 Two Year Warranty 14 Specifications BCDC1240 LV DC Input Voltage Range 9V 32V Gel AGM Std Lead Acid Calcium Content Absorption Voltage 14 5V 14 9V 15 3V Float Voltage 13 3V 13 3V 13 3V No Load Current 100mA Standby Current 8mA Input Fuse Rating 12V 24V 50A 30A Not supplied Output Fuse Rating 50A Not supplied Output Power 600W Ambient Temperature 20 C to 80 C M...

Page 4: ...capable of charging the auxiliary 12V battery from a Solar source Solar charging mode is selected at time of installation The unit will accept an input directly from the solar panels and act as a MPPT Solar Regulator To select the Solar charging mode the BLUE Source Select wire can either be left disconnected or connected to GROUND 1 3 Charging Algorithm When the BCDC1240 LV is turned on it will m...

Page 5: ... 20 secs above 15 6V Turn OFF after 20 secs above 28 2V Under voltage shutdown Shutdown if Output Battery 4V 1 5 External LED Indication A flying lead output GREEN wire is provided to connect an external indicator LED which can be mounted away from the unit for example in the vehicle cabin The positive lead of the LED will be connected to the indicator output wire flying lead provided and the nega...

Page 6: ...ff In this mode if the battery type wire is moved then the selected battery type will update 1 7 Error Codes In the event of a fault with the unit installation either battery or solar panel both the External LED and ALL the LEDs on the unit will flash to indicate the fault type Flashing sequences are described in the table below LED State Description 1 flash 1 flash followed by 3 5 second off Inte...

Page 7: ...tery or the Solar Input Ground wire and the Auxiliary battery to be charged This point MUST be on the chassis of the vehicle on the chassis of the trailer camper caravan NOT directly wired to the main battery 2 Wire the Output Battery Positive to the Auxiliary battery positive terminal Ideally the BCDC unit should be a maximum of 1 metre in cable length from the battery positive terminal and shoul...

Page 8: ...ection Battery type Orange Source select Blue Input positive Calcium Alternator charge Ground Standard Lead Acid Solar charge Not connected AGM or Gel Solar charge NOTE The unit will operate optimally below 55 C with good airflow At higher temperatures the unit will de rate output current IMPORTANT NOTE Battery type selection refers to a typical installation where the battery and unit are mounted ...

Page 9: ...d be selected for example if 8AWG wires are used to connect the unit then an 8AWG butt splice should be used If the wire gauge brought up to the unit is larger than the 8AWG then it is recommended to use a butt splice that has two different size entrys each matching the respective wire size Various butt splices are available from auto electrical suppliers Crimping provides good mechanical connecti...

Page 10: ...ttery INPUT SOLAR INPUT 9 Figure 2 2 Standard setup for a 12V Start Battery 12V Solar Array Crimp here Solder here Figure 2 1 Ensuring a good wiring connection Slip heatshrink over wire and insert wires into butt splice Keep heatshrink away from joint until after soldering is complete and has cooled Crimp both wires to the butt splice using indent type crimpers Solder the wires to the butt splice ...

Page 11: ...t be crimped using an appropriate crimp tool INPUT To vehicle ignition SOLAR Loads 50A Fuse Battery config wire 12 Solar Panel Array Load Fuse Note Power wires must be at least 6mm and must be crimped using an appropriate crimp tool All ground points must be connected to chassis earth Auxiliary Battery INPUT Figure 2 4 Standard setup for a 12V Solar array Figure 2 3 Standard setup for a 12V Start ...

Page 12: ...the alternator is charging properly If the problem is still evident contact a qualified Auto Electrician or Redarc Electronics Remove all loads from the auxiliary battery and charge it overnight using a multi stage charger and then recheck the battery If the battery voltage is still low replace battery Yes No Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No Start and run engine for 30 secon...

Page 13: ...Camper near or in the battery compartment is generally the best position It is also a good idea to mount the BCDC to a metal surface if possible to ensure optimal heat dissipation though this is not crucial Q What does the charger do if the temperature around it rises above its operating temperature A As the temperature of the BCDC rises above a certain level the current capacity of the output is ...

Page 14: ...13 ...

Page 15: ...uct including without limitation choice of location 6 4 failure to ensure proper maintenance of the Product strictly in accordance with Redarc s instructions or failure to ensure proper maintenance of any associated equipment or machinery 6 5 repairs to the Product that are not strictly in accordance with Redarc s instructions 6 6 installation repairs or maintenance of the Product by or under the ...

Page 16: ...ance please contact Redarc Electronics 23 Brodie Road North Lonsdale SA 08 8322 4848 power redarc com au www redarc com au Copyright 2012 Redarc Electronics Pty Ltd All rights reserved www redarc com au WARBCDC1240 LV REV2 ...

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