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13

4 FREQUENTLY 

ASKED 

QUESTIONS

The BCDC Dual Input turns ON at 13.2V(12V) and OFF at 12.7V(11.9V), but you say it operates 
down to 9V, explain?

The BCDC Dual Input will turn OFF for a split second every 100 seconds to measure the unloaded 
voltage at the battery. When the BCDC Dual Input turns off it is not drawing any load from the start 
battery, no load means that there is no voltage drop over the cable run. This allows the BCDC Dual 
Input to measure the actual battery voltage, or the voltage at the battery. If this actual battery voltage 
is below 12.7V(11.9V), the BCDC Dual Input

 

will turn OFF. At any other time during the charging 

process, if the voltage at the BCDC Dual Input drops below 9V the BCDC Dual Input will turn OFF.

How does the BCDC Dual Input charge an Auxiliary battery at 14V when it only gets 9V in?

The BCDC Dual Input can act as both a reducer and a booster, so it can operate from a voltage 
of above, equal to or below the desired output voltage. The unit is also microprocessor controlled 
allowing it to output a Redarc proprietary charging algorithm independent of the input. This allows 
the unit to charge specifi c to the battery type even if the input voltage is low due to voltage drop.

Where should I mount the BCDC Dual Input Unit?

The BCDC Dual Input should be mounted as close as possible to the battery being charged (generally 
called the Auxiliary or House battery). If the Auxiliary battery is located under the bonnet, pick a 
location for the BCDC Dual Input that is close to the battery and away from any direct engine heat. If 
the BCDC Dual Input is to be mounted into a Caravan or Camper, near or in the battery compartment 
is generally the best position. It is also a good idea to mount the BCDC Dual Input to a metal surface 
if possible to ensure optimal heat dissipation, though this is not crucial.

What does the charger do if the temperature around it rises above its operating temperature?

As the temperature of the BCDC Dual Input rises above a certain level the current capacity of the 
output is decreased gradually in order protect both the battery and the BCDC Dual Input unit. 

If I use the BCDC Dual Input to charge my auxiliary battery do I still need to install a battery 
isolator?

The BCDC Dual Input incorporates the functionality of a battery isolator, it will turn ON and start 
charging when it senses that the vehicle has started and similarly it will turn OFF when the vehicle is 
turned OFF. 

I’ve heard that you shouldn’t charge 2 batteries of different chemistries from the same source, 
will I have any problems charging my AGM or Gel auxiliary battery from my Lead Acid start 
battery?

The BCDC Dual Input does not ‘link’ the batteries together like a battery isolator does, it is a DC-DC 
battery charger. The output from the unit is tailored specifi cally to the selected output battery type, 
and therefore allows the optimal charging of the auxiliary battery, no matter what chemistry your 
start battery is.

My BCDC Dual Input is setup for 12V Alternator input but will not start when the vehicle is turned 
On, I’ve followed the trouble shooting guide and the setup is fi ne, what’s the problem?

The most likely cause of this issue is that the BCDC Dual Input is somehow ‘stuck’ in 24V mode. 
Try removing the ‘Vehicle’ (RED) wire and reconnecting it. If the problem still exists please contact 
Redarc Electronics.

Can the BCDC Dual Input charge from Solar and Vehicle power at the same time?

Yes. The BCDC Dual Input will always attempt to supply power from the Solar source fi rst (when 
available) and will supplement this input with power from the Vehicle source (when available).

Summary of Contents for BCDC1225D

Page 1: ...Dual Input Multi stage 12V In vehicle Battery Charger BCDC1225D BCDC1240D ...

Page 2: ...ay result in a risk of electric shock or fire and may void the unit warranty 3 Only use the Battery Charger for charging Standard Automotive Lead Acid Calcium Content Gel AGM SLI Deep Cycle or Lithium Iron Phosphate type 12V batteries 4 Check the manufacturers data for your battery and ensure that the Maximum voltage of the profile you select does not exceed the manufacturers recommended maximum c...

Page 3: ...5 Two Year Warranty 14 SPECIFICATIONS Part Number BCDC1225D BCDC1240D Continuous Current Rating 25A 40A Vehicle Input Fuse Rating 40A Not Supplied REDARC FK40 recommended 60A Not supplied REDARC FK60 recommended Output Fuse Rating Output Power 375W 600W Vehicle Input Voltage Range 9 32V Solar Input Voltage Range 9 32V Output Battery Type Standard Lead Acid Calcium content Gel AGM or LiFePO4 type o...

Page 4: ...225D and BCDC1240D Front Panels 1 2 Charge Profile LEDs The Dual Input In vehicle Battery Chargers feature 4 different charging profiles designed to suit your battery s charging requirements It is recommended to refer to the charging specifications stated by the battery manufacturer and the installation temperature chart below Figure 1 2 1 before selecting the profile for your installation Auxilia...

Page 5: ...from the Vehicle input to the maximum output of the unit or required by the battery at the time 1 3 2 Stage LED The Stage LED indicates the charge profile stage With either A B or C Profiles selected the charger will output a 3 Stage Lead Acid type charging profile with Boost Absorption and Float Stages When the Li Profile is selected the charger will output a 2 Stage LiFePO4 type charging profile...

Page 6: ...the Charger will move back into the Boost stage Li Profile When the Charger is turned on it will move into the Constant Current stage This stage maintains a constant current until the battery voltage reaches its set point The current may vary during operation in order to maintain safe operating temperature or to limit the difference between input and output voltage The Charger will then move to Co...

Page 7: ...er voltage shutdown 1 Shutdown if Output Battery 4V 1 5 Error Codes In the event of a fault with the unit installation either battery or solar panel ALL the LEDs on the unit will flash to indicate the fault type Flashing sequences are described in the table below LED State Description 1 flash 1 flash followed by 3 5 second off Internal Hardware Fault 2 flash 2 flash followed by 3 5 second off Unit...

Page 8: ...ct the correct battery type For more information consult your battery manufacturer s specifications Lithium type LiFePO4 batteries are not suitable for engine bay installations Refer to figure 1 2 1 for selecting the best Charge Profile for your installation The charger should be mounted in any orientation so that the front decal is visible using the 4 mounting tabs provided on the heatsink refer ...

Page 9: ...ire Input source positive This will set the Maximum voltage to 15 1V To select the Li Profile connect the ORANGE wire to the GREEN wire LED output This will set the charger to Lithium mode Check the manufacturer s data for your battery and ensure that the Maximum voltage of the profile you select does not exceed the manufacturer s recommended maximum charging voltage If the Maximum voltage is too ...

Page 10: ...Ignition Blue Wire Not Connected Blue Wire Figure 2 3 1 Setting the Input Trigger Settings 2 4 Cable sizing Below is a table outlining the required cable size for a given cable install length Please refer to this table for Vehicle Input Solar Input Ground and Battery Output cable thickness requirements Always choose a wire diameter equal to or greater than what is specified below Part Number Cable...

Page 11: ...ing provides a long lasting electrical connection and forming of the heatshrink will prevent any shorting contact with your vehicle chassis Crimp here Crimp both wires to the butt splice using indent type crimpers Solder Both Ends Here Solder the wires to the butt splice Ensure that a good connection is made Keep heatshrink away until after soldering is complete and has cooled Figure 2 5 1 Ensurin...

Page 12: ...V Start Battery Bank 12V Solar Panel Array Unregulated Fuse Ratings as per table on Page 2 12V or 24V Start Battery Bank Fuse 12V Solar Panel Array Unregulated 24V INPUT Fuse Optional LED All ground points must be connected to chassis earth Auxiliary Battery Charging Profile Select Refer to section 2 2 Red Blue Orange Black Brown Green 12V INPUT OR Yellow AND SOLAR INPUT Standard Trigger Settings ...

Page 13: ...he problem is still evident please see the relevant points below I have Solar connected but the Solar LED is OFF This indicates that the required turn ON conditions for this source have not been met Either the Open Circuit Voltage at the YELLOW wire on the charger is below 9V or there is not sufficient power available from the Solar Panel due to poor light conditions or a faulty panel 1 Is the sun...

Page 14: ...a to mount the BCDC Dual Input to a metal surface if possible to ensure optimal heat dissipation though this is not crucial Q What does the charger do if the temperature around it rises above its operating temperature A As the temperature of the BCDC Dual Input rises above a certain level the current capacity of the output is decreased gradually in order protect both the battery and the BCDC Dual ...

Page 15: ...he control of Redarc 7 Warranty claims in respect of a Product must be made in writing to Redarc at the postal address or email address specified in clause 21 within the Warranty Period Such claims must include the following 7 1 details of the alleged defect or fault and the circumstances surrounding the defect or fault 7 2 evidence of the claim including photographs of the Product where the subje...

Page 16: ...istance please contact REDARC Electronics 23 Brodie Road North Lonsdale SA 08 8322 4848 power redarc com au www redarc com au Copyright 2016 REDARC Electronics Pty Ltd All rights reserved www redarc com au WARBCDCD REV2 ...

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