RED ROOSTER TC5-500-LF User Manual Download

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LUBE FREE AIR HOIST

USER MANUAL

MODEL - TCS-500-LF

Summary of Contents for TC5-500-LF

Page 1: ...LUBE FREE AIR HOIST USER MANUAL MODEL TCS 500 LF...

Page 2: ......

Page 3: ...2 SAFETY EQUIPMENT PPE 3 3 LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SIL...

Page 4: ...fully acquainted with the sections of this manual which are relevant to them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specif...

Page 5: ...r pressure air flow hoist rating chain size speed year of manufacture and the manufacturers name and address ATEX Explosive protection In Europe and several parts of the world the use of non electrica...

Page 6: ...anes Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offsho...

Page 7: ...nit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supp...

Page 8: ...ok of the TCS hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when...

Page 9: ...ere the hoist is outside and not protected it should be checked and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains...

Page 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Page 11: ...regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels and bearings Remove dust and water drops on the Load Cha...

Page 12: ...y in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emer...

Page 13: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Page 14: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Page 15: ...distortion the chain should be replaced Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippag...

Page 16: ...CER S see parts list TCS 500 TCS 980 Located at the end of the motor the silencers are behind the exhaust plate ADJUSTMENTS AND MAINTENANCE OPERATIONS Before carrying out any work on the hoist the mai...

Page 17: ...ot exercised Always examine the first link of chain after passing it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old...

Page 18: ...0 3 0 3 mm 6 3 0 1 0 25 mm Pitch 19 1 0 2 0 1 mm 19 0 0 37 0 00 mm 19 1 0 2 0 10 mm Max dia at weld 6 8 mm 6 8 mm 6 8 mm Min breaking force 50 0 kN 50 kN 40 G60 Kn Surface hardness 500 650HV5 Grade 80...

Page 19: ...FITTINGS TCS 500 HOIST PARTS 1 Hook Safety Latch 2 Upper Hook 3 Motor Section 4 Silencer Section 5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Hook Safety Latch 1...

Page 20: ...5mm Replace if any of the width length and thickness is less than the stated minimums 152 Brake Disc STD T 8mm MIN T 7 3mm STD W 2 4mm MIN W 2 9mm Below minimum for replacement 209 Cage Replace when t...

Page 21: ...4 4mm Check dimensions as casting size can vary Replace if beyond maximum L or H There is some variation in the H size on hooks so it is best to measure the hook when new and then allow up to 0 5mm of...

Page 22: ...inated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain l...

Page 23: ...n multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertical position when unloaded These may b...

Page 24: ...ER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 CHAIN COLLECTORS TCS 500 TCS 500 1 M8 x 65 2 M6 x 25 3 Chain Bag 3...

Page 25: ...HOW TO ADJUST THE SPEED Referring to the diagram below looking at the hoist from the valve side the speed adjustment screw for lifting is on the RIGHT and the lowering adjustment screw is on the LEFT...

Page 26: ...ess of 7 bar Air supply hoses leaking or loose Silencer is clogged Check compressor output against hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace...

Page 27: ...FFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an independe...

Page 28: ...to incur wear to either protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc 2 Lo...

Page 29: ...for Zone 1 Gas Group IIB Dust Group IIIB When built into an assembly such as an overhead crane the ATEX rating will be for the complete assembly which may be less than some of the individual parts SP...

Page 30: ...tting to the hoist The burst of a hose or connection failure can create a dust cloud and also create a static charge Hose safety whip cables should be used to prevent hoses flying if a connection fail...

Page 31: ...eration STANDARD FEATURES Precise variable speed control Optimum control of the load Robust and reliable Mechanical end stop 100 oil free Low noise level 83 dBA Working air pressure 6 bar Robust slack...

Page 32: ...FTING SPEED WITH LOAD 13 0 m min LIFTING SPEED WITHOUT LOAD 24 0 m min LOWERING SPEED WITH LOAD 24 0 m min AIR CONSUMPTION LIFTING 26 l sec AIR CONSUMPTION LOWERING 30 l sec WORKING PRESSURE 6 Bar AIR...

Page 33: ...33 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 DRAWINGS PARTS LISTS...

Page 34: ...Date Material Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG 1368C06 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120...

Page 35: ...D01 AH12 LF REV0 17 09 15 Brake Gears Suspension Body TCS 500 LF...

Page 36: ...REW 1 211 426230900 BRAKE PLATE 1 212 130113001 BEARING 6900 2 213 130120004 BEARING EE 4 1 214 130104006 BEARING 6005 1 215 130131020 NEEDLE BEARING TA1020Z 3 216 130131212 NEEDLE BEARING TA1212 3 21...

Page 37: ...D01 AH12 LF REV0 17 09 15 Motor Valve Body TCS 500 LF Pendant...

Page 38: ...6230150 ROTOR 1 054 426230170 FRONT PLATE 1 057 426230460 LIMIT SHAFT 1 058 426230A40 LIMIT SHAFT BUSHING 1 059 426230140 LIMIT LEVER 1 060 130128104 BEARING MR104ZZ 2 061 426230120 ROLLER SHAFT 2 062...

Page 39: ...D01 AH12 LF REV0 17 09 15 Motor Valve Body TCS 500 LF Cord...

Page 40: ...OR CASE 1 051 126230180 REAR PLATE 1 052 426230160 CYLINDER 1 053 426230150 ROTOR 1 054 426230170 FRONT PLATE 1 057 426230460 LIMIT SHAFT 1 058 426230A40 LIMIT SHAFT BUSHING 1 059 426230140 LIMIT LEVE...

Page 41: ...D01 AH12 LF REV0 17 09 15 D01 P7 REV1 Pendant VRD 2R...

Page 42: ...10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y 420228W00 PUSH ROD 1 2AA 131103002 O RING S 5 2 2AB...

Page 43: ...D01 AH12 LF REV0 17 09 15 D01 P2 REV1 Pendant VTP2M...

Page 44: ...1P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B COVER COVER FOR BIK VALVES 2 13 XAC B LEGEND UP UP L...

Page 45: ...45 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 ACCESSORIES...

Page 46: ...draining is entirely dependent upon the usage of the hoist and the moisture level of the air supply In clean environments e g laboratories paint spray booths manual drain filters are essential to prev...

Page 47: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Page 48: ......

Page 49: ...49 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 REV3 LOG BOOK...

Page 50: ...ECTION REQUIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where...

Page 51: ...st hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check operation of upper a...

Page 52: ...EAR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR REGULATOR SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STOP...

Page 53: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER...

Page 54: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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