Red-D-Arc SuitCase 12VS Owner'S Manual Download Page 4

OM-224 175 Page 2

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

ARC RAYS can burn eyes and skin.

D

Wear an approved  welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching

(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or

torch.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before

going near arc welding, gouging, or spot

welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise level is

high.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and

associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Summary of Contents for SuitCase 12VS

Page 1: ...SuitCase 12VS RED D ARC OM 224 175B 2005 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW...

Page 2: ...ne 65 Avertissements 7 2 5 Principales normes de s curit 8 2 6 Information EMF 8 SECTION 3 INSTALLATION 9 3 1 Specifications 9 3 2 Equipment Connection Diagram 9 3 3 Installing And Aligning Wire Guide...

Page 3: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Page 4: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Page 5: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Page 6: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Page 7: ...n la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales prov...

Page 8: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Page 9: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 10: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Page 11: ...res At 60 Duty Cycle 23 45 lb 20 4 kg 12 in 304 mm Length 21 in 533 mm Width 9 in 229 mm Height 15 1 2 in 394 mm 35 lb 16 kg 3 2 Equipment Connection Diagram Ref 804 000 B Y Turn Off wire feeder and w...

Page 12: ...close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securing Nut...

Page 13: ...e as possible to drive rolls with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle 6 Voltage Sensing Clamp Connect voltage sensing clamp to workpiece 1 2 3 4 5 Internal Side View...

Page 14: ...Tension 1 Retaining Nut 2 Hub Tension Adjustment Knob Remove retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension knob so only a slight force is needed t...

Page 15: ...ches Per Minute Displays Wire Speed in Inches per Minute Wire Speed Meters Per Minute Displays Wire Speed in Meters per Minute Information OFF Information is not displayed Information ON With switch i...

Page 16: ...ute see Section 3 8 Amperagedisplayed at the feeder is approxi mate Refer to power source for actual am perage To display Amperage see Section 3 8 6 Wire Speed Control Use control to adjust wire speed...

Page 17: ...OM 224 175 Page 15 4 2 Wire Speed Control Settings Ref 222 307 A...

Page 18: ...nd Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection Ref 804 006 A Y Turn Off wire feeder and welding power source Stop engine on welding gen...

Page 19: ...ns and replace if necessary Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Own...

Page 20: ...rn Off power source remove shroud and turn power source On The Red LED blinks in a 2 5 second cycle The number of blinks in this period indicates the type of error If an error condi tion does not exis...

Page 21: ...OM 224 175 Page 19 SECTION 6 ELECTRICAL DIAGRAM 218 763 C Figure 6 1 Circuit Diagram For Wire Feeder...

Page 22: ...11 12 69 13 14 15 10 5 9 6 7 8 17 16 18 20 19 71 73 3 74 56 43 44 25 26 31 27 28 29 30 23 41 36 55 24 40 39 51 35 38 42 37 34 32 33 21 22 60 59 61 70 76 58 52 53 57 72 64 65 66 68 63 67 68 54 75 62 48...

Page 23: ...24 124 778 Knob T 2 000 Bar W 312 18 Stud 1 000 Lg Plstc 1 25 079 634 Pin Hinge 1 26 151 828 Pin Cotter Hair 042 X 750 2 27 085 243 Knob Adjust Tension 1 250 Dia X 312 18 Thrd Stl 1 28 089 477 Spring...

Page 24: ...38Hole 5 72 182 445 Nut Conduit 1 000 Npt Pld 1 688 Od X 200 Thk 1 73 208 000 Washer Shldr 260id 0 630odx 125t 327odx 062t Nyl 4 74 222 181 Grommet Scr No 8 10 Panel Hole 281 Sq 031 High 5 75 222 294...

Page 25: ...9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 087 131 079 594 079 595 079 596 079 597 079 598 044 749 079 599 079 600 079...

Page 26: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Page 27: ...facturer but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufa...

Page 28: ...mer Distributor Address City State Zip Please complete and retain with your personal records Contact the Delivering Carrier to Owner s Record File a claim for loss or damage during shipment For assist...

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