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1.2 General Health & Safety Guidance cont.

•   If the work area is to be left unattended, all machinery should be switched 

‘OFF’ and isolated from the mains power supply.

13. Store machines safely when not in use

 

•   When not in use, machines should be stored in a dry place, out of reach of 

children. Do not allow persons unfamiliar with these instructions or with 
the machine to operate it.

14. Do not overreach 

•   Choose a working position that allows your body to remain balanced and 

feed the work piece in to the machine without overreaching.

•  Keep proper footing and balance at all times.

15. Electrical supply 

•   Electrical circuits should be dedicated to each machine or large enough 

to handle combined motor amp loads. Power outlets should be located 
near each machine so that power or extension cables are not obstructing 
high-traffic areas. Observe local electrical guidelines for proper installation 
of new lighting, power outlets, or circuits.

•  The machine must be connected to an earthed power supply.
•   The power supply must be equipped with a circuit breaker that provides 

short circuit, overload and earth leakage protection.

•   The voltage of the machine must correspond to the voltage of the mains 

power supply.

•   The mains plug fitted to the machine should always match the power 

outlet. Do not modify the plug in any way. If a replacement plug is 
required it should be fitted by a competent person and of the correct type 
and rating for the machine.

•   If you are unsure about any electrical connections always consult a 

qualified electrician.

16. Avoid unintentional starting of the machine

 

•   Most machines are fitted with a no-volt release (NVR) switch to prevent 

unintentional starting. If in doubt always ensure the machine switch is in 
the ‘OFF’ position before connecting it to the power supply. This means 
the machine will not automatically start up after a power cut or switching 
on of the power supply, unless you first reset the start switch.

17. Outdoor use

 

•  Your machine should not be used outdoors.

18. Extension cables 

•   Whenever possible, the use of extension cables is not recommended. If the 

use of an extension cable is unavoidable, then it should have a minimum 
core cross section of 2.5 mm² and limited to a maximum length of 3 
metres.

•   Extension cables should be routed away from the direct working area to 

prevent a trip hazard.

19. Guard against electric shock 

•   Avoid body contact with earthed or grounded surfaces such as pipes 

and radiators. There is an increased risk of electric shock if your body is 
earthed or grounded.

20. Always work within the machine’s intended capacities 

•   Operator safety and machine performance are seriously adversely affected 

if attempts to make the machine perform beyond its limits are made.

21. Do not abuse the power cable 

•   Never pull the power cable to disconnect it from the power socket. Always 

use the plug. 

•  Keep the power cable away from heat, oil and sharp edges. 
•  Do not use the power cable for carrying or moving the machine.

22. Secure the work piece

 

•   Ensure that the work piece is securely held before starting to machine it.
•   When working within 300 mm of the machining area, always use a push 

stick to feed the work piece in to the blade or cutting tool. The push stick 
should have a minimum length of 400 mm. If the push stick becomes 
damaged, replace it immediately.

•   Use extra supports (roller support stands etc.) for any work pieces large 

enough to tip when not held down to the table top.

•   Do not use another person as a substitute for a table extension, or as 

additional support for a work piece that is longer or wider than the basic 

table, or to help feed, support, or pull the work piece.

•  Do not attempt to machine more than one work piece at a time.
•   When feeding the work piece towards the blade or cutting tool never 

position your hands in direct line of the cutting path. Avoid awkward 
operations and hand positions where a sudden slip could cause your hand 
or fingers to move into the machining area.

23. Stay alert

 

•   Safety is a combination of operator common sense and alertness at all 

times when the machine is being used.

•   Use all machines with extreme care and do not use the machine when you 

are tired or under the influence of drugs, alcohol or medication.

24. Use the correct tool for the job

 

•   Do not use the machine for any purpose other than which it  

was designed.

•   When selecting replacement cutting tools and blades, always ensure that 

they are designed to cut the material that you intend to use them for. If in 
any doubt seek further advice from the manufacturer.

25. Connect dust extraction equipment

 

•   Always use dust extraction equipment. The dust extractor should be of 

suitable size and capacity for the machine that it is connected to and 
have a filtration level appropriate to the type of waste being collected. 
Refer to the relevant section of the manual for details of the specific dust 
extraction requirements for this machine.

•   The dust extractor should be switched ‘ON’ before starting the machine 

that it is connected to. The dust extractor should be left running for 30 
seconds after the last machining operation is complete in order to clear 
any residual waste from the machine.

26. Ensure that the machine is correctly guarded 

•   Never use the machine if any of the standard safety guards and 

equipment are removed or damaged.

•   Some machines incorporate safety interlocks to prevent the machine 

from being used without the guards in place. Never attempt to bypass or 
modify the interlocks to allow the machine to be used without the guards 
in place.

27. Maintain your machine with care

 

•   This manual gives clear instructions on installation, set up and operation 

of the machine and also details any routine and preventative maintenance 
that should be performed periodically by the user.

•   Remember always to switch off and unplug the machine from the power 

supply before carrying out any setting up or maintenance operations.

•   Follow any instructions for the maintenance of accessories  

and consumables.

•   Do not use compressed air to clean the machine. Always use a brush to 

dislodge dust in places that are awkward to reach and a dust extractor to 
collect the waste.

•   Inspect electric cables periodically and, if damaged, have them replaced 

by an authorised service facility or qualified electrician.

•   Inspect extension cables (if used) periodically and replace if damaged. 

28. Keep cutting tools sharp and clean

 

•   Correctly maintained cutting tools are easier to control and less likely  

to bind.

•   Cutting tools and blades can become hot during use. Take extreme care 

when handling them and always allow them to cool before changing, 
adjusting or sharpening them.

29. Disconnect the machine from the power supply 

•   When not in use, before servicing, changing blades etc. always disconnect 

the machine from the power supply.

30. Check for damaged parts 

•   Before each use of the machine, it should be carefully checked to 

determine that it will operate properly and perform its  
intended function.

•   Check for alignment of moving parts, binding of moving parts, breakage 

of parts and any other conditions that may affect the operation of  
the machine.

Summary of Contents for FM25 Series

Page 1: ...sses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 0 August 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please...

Page 2: ...ing Machines 3 Record Power Guarantee 4 Specifications 5 Knowing your Machine 6 Contents of the Package 7 Assembly 8 Operation 9 Setting the Chisel and Bit 10 Maintenance of Chisel and Bits 11 Dust Extraction 12 Trouble Shooting 13 Electrical Connection Wiring Diagram 14 Parts List EU Declaration of Conformity ...

Page 3: ... to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of hea...

Page 4: ...f the machine apply In addition ensure that any vehicles or manual handling equipment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used...

Page 5: ...other person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and ha...

Page 6: ...justments Do not place hands within 300 mm of the chisel and bit Do not attempt to perform any machining operation when holding the work piece by hand 5 This machine falls under the scope of the Health Safety at Work etc Act 1974 and the Provision Use of Work Equipment Regulations 1998 In addition the elimination or control of risks from wood dust is included in the above regulations and the Contr...

Page 7: ...s been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who sup plied the Product to you In our experience man...

Page 8: ...le Speed 1400rpm Chisel Capacity 1 4 to 1 Chisel Shank 1 3 16 13 16 Maximum Chisel Stroke 210mm Distance from Fence to Centre of Chisel 140mm Chuck Capacity 16mm Motor 230 V 50 Hz 750 W 1 hp Full load current 4 A Sound power level 85 dBA Sound pressure level 85 dBA 4 Specifications Operating Handle 5 Knowing Your Machine Hand wheels Enclosed Base with Access Door Table Table Stop Depth Stop Switch...

Page 9: ... 8 Morticer Please note the FM25 does not come with the chisel and bit shown 1 2 3 4 5 6 7 8 7 Assembly Work Stop The work stop can be mounted to the table as shown in Fig 7 1 It is secured to the underside of the table using the socket head cap screws provided Work Stop Table Socket Head Cap Screws Table Stop Fig 7 1 ...

Page 10: ... to slow or stall The different rates of feed for different woods must be learned through experience 8 Operation 5 After the first cut the workpiece is moved along with the right handwheel for each successive cut The direction of movement must allow the chips to clear freely Move the workpiece so that the slot in the chisel is releasing chips into the already cut part of the workpiece See Figs 8 3...

Page 11: ...y move up into the mouth of the chisel during use The side lips of the bit will rub against the chisel the wood chips will not be able to pass up the inside of the chisel and out through the side slot This will eventually cause the chisel to break For best results only Record Power chisels and bits should be used with this machine Warning Ensure the chuck key is removed from chuck before switching...

Page 12: ... shape and bevel 1 Place the chisel carefully in a vice 2 Fit the tool into a brace Several turns of the tool will produce a fine cutting edge The inside corners of the chisel must be finished with a fine file Never grind a chisel Never sharpen it on the outside Always protect it from possible damage Sharpening The Chisel And Bit A well sharpened bit will cut fine broken chips which pass easily an...

Page 13: ... motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can b...

Page 14: ...otor name plate for correct wiring Morticer makes unsatisfactory cuts 1 Dull hollow square chisel and bit 2 Wrong type of material 1 Sharpen or replace the chisel and bit 2 Use naural wood only Not MDF etc 2 Gum or pitch on the chisel and bit 2 Remove the chisel and bit and clean with turpen tine and steel wool 3 Gum or pitch on the worktable or fence causing un square cutting 3 Clean the worktabl...

Page 15: ...cuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current r...

Page 16: ...16 14 Parts Lists Diagrams ...

Page 17: ...otor 1 53 Handle Grip 1 54 Power Cord 1 55 Strain Relief Bushing 1 56 Switch Box 1 57 Switch 1 58 59 Screw M6x25 4 NO Description Quantity 60 Chuck 16mm 1 61 Screw M6x10 1 62 Cover 1 63 Gear 1 64 Shaft 1 65 Connecting Bend 1 66 Spring 1 67 Screw 1 68 Headstock 1 69 Screw 1 70 Ruler mark 1 71 Screw 1 72 Setting Collar 1 73 Set Screw M6x18 1 74 Setting Rod 1 75 Setting Collar 1 76 Screw M6x25 1 77 B...

Page 18: ...ting Piece 2 130 Spring 2 131 Clamping body 2 132 C Clip 2 133 Locking handle 2 134 Locking Screw 2 135 Spring 2 136 Pin 2 137 Washer 2 138 Stop Disc 2 139 Screw 2 No Description Quantity 97 Table 1 141 Cap Screw M6x25 2 142 Rear Length Setting Rod 1 143 Handle Screw 1 144 Handle Screw big 1 145 C Clip 1 146 C Clip 1 147 Length Setting Block 1 148 Handle Screw big 1 149 Nut M6 1 150 Stop Disc 1 15...

Page 19: ...he following directives Machinery Directive 2006 42EC Low Voltage Directive 2006 95EC Electromagnetic Compatibility 2004 108EC and conforms to the machinery example for which the EC Type Examination Certificate No AN501718980002 AN501718960001 AN501718960002 at TÜV Rheinland LGA Products GmbH Tillystrasse 2 90431 Nürnberg Germany and complies with the relevant essential health and safety requireme...

Page 20: ...k Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in C...

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