Record Power DX4000 Original Instruction Manual Download Page 9

9

Restarting

 

of All Machines

In the Event of a Blockage

If a blockage in the collection hose of the machine occurs, switch it off 
immediately by pressing the power switch to the off position and wait for the 
machine to come to a complete stop before proceeding further.
Unplug the machine from the power source and remove the blockage from the 
collection hose. To re-start the machine press the power switch to the  
on position.

In the Event of a Power Failure

In the event of a power failure, first turn the power switch to the off position 
and then locate and rectify the source of the failure. If the fault is within the 
power circuit of the workshop, there may be an underlying cause (circuit 
overload etc.) that should be investigated by a qualified electrician, before 
attempting to restore the power source.
Once the power is restored, the machine can be re-started by pressing the 
switch to the on position.

7. Assembly & Operation of DX5000

• Determine the position of the extractor on a wall 
close to a power socket.
•  This needs to be at a convenient height, 

allowing sufficient room under the bottom of 
the bag retention bar (when the extractor is fully 
assembled) to remove the polythene sack for 
emptying.

•  For ease of installation, it is advisable to remove 

the wall bracket from the body before fixing the 
bracket to the wall.

PLEASE NOTE: 

The clamp which fixes the hood 

assembly to the drum body of your machine is fitted 
to protect the unit during transit and 

should not 

be used once the extractor is installed.

1. First remove the hood unit, and unscrew the 
bracket from the body.
2. Mark out the position of the holes through the 
bracket onto the wall.
3. Drill and plug the wall to accept suitable screws, 
(the holes in the bracket are designed to take No. 
10 gauge wood screws) and screw the bracket to 
the wall. 
4. Refit the body to the bracket.
5. Attach the hose cuff supplied to one end of the 
flexible hose and fit to the machine inlet.
6. Place one of the cartridge filters inside a paper 
filter bag and fold the top edges of the paper bag 
down inside the cartridge. Push this onto one of 
the motor bodies, making sure that it is securely 
positioned.  
7. Repeat this procedure to fit the other cartridge 
and paper filter to the other motor.

8. Open out the large cloth filter bag, position this 
inside the extractor body and place the elasticated 
waistband of the bag over the neck of the body.
9. Replace the hood unit.
10. Open a polythene bag and position it up around 
the cage part of the body and under the collection 
bag clamp. Ensure the seam of the polythene bag is 
in line with the crossbar at the bottom of the cage.
11. At this point the polythene bag may be held 
in place by switching on the extractor so that the 
suction of the machine will hold the sack in place 
whilst the retaining strap is fastened.
12. Fasten the strap clamp.

Please Note:

 When the unit is first switched on, 

the empty polythene sack will be drawn up towards 
the machine, however, when dust starts to collect in 
the bag it will lower into its normal position.

Important

•  Always ensure that the end of the 102 mm 

diameter flexible hose is not completely covered or 
blocked or the machine may be ‘pulled’ suddenly 
towards the end of the hose (see Fig 5.1).

•  The 102mm diameter flexible hose is intended 

mainly for connection to woodworking machinery 
to collect sawdust and shavings.

•  For cleaning purposes we recommend the use of 

the 32mm diameter flexible hose  
(optional extra - part no. DX1500B)

•   If the 102mm diameter hose is used for cleaning 

always ensure that the hose is angled as  
shown in Fig. 7.1.

Fig. 7.1

The RSDE2/A is fitted with an automatic switching function which allows the extractor to be started 
automatically when a power tool is connected via the 3 pin socket in the head of the extractor.

To use the extractor in manual mode, the selector switch ‘A’ should be in the position marked ‘MANUAL’. The 
extractor is then operated as normal by using the ON/OFF switch ‘B’ (Fig. 6.1).

To use automatic switching function, first ensure that the ON/OFF switch ‘B’ is in the OFF position. Insert 
the 3 pin plug from the power tool in to the socket ‘C’ in the head of the extractor, and change the selector 
switch ‘A’ to the ‘AUTOMATIC’ position (Fig. 6.1). 
Ensure that the hose from the extractor is connected to the dust outlet on the power tool being used and 
then change the ON/OFF switch ‘B’ to the ON position. The dust extractor will not start until the power tool 
is switched on and will continue to run until the power tool is switched off. 

PLEASE NOTE: 

It is normal for the extractor to continue to run for up to 20 seconds after the power tool is 

switched off in order to clear any remaining waste from the hose. Do not change the position of either of the 
switches on the extractor until the automatic switching process has completed its cycle. 

PLEASE NOTE:

 It is important that the auto switching function is not overload by running power tools that 

exceed the maximum power capacity of the unit. The maximum input rating of any power tool used with this 
equipment should not exceed 1900 Watts. The total loading for the extractor and the power tools combined 
must not exceed 13 amps. 

6. Operation of the RSDE2/A

Fig. 6.1

A

C

B

Summary of Contents for DX4000

Page 1: ...ty glasses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 1 September 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affect...

Page 2: ...High Filtration Dust Extractors 4 Record Power Guarantee 5 Assembly Operation of RSDE1 RSDE2 DX4000 6 Operation of the RSDE2 A 7 Assembly Operation of DX5000 8 Specifications 9 Maintenance 10 Dust Extraction 11 Parts Diagrams Lists 12 Electrical Connection Wiring Diagrams EU Certificate of Conformity ...

Page 3: ...to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heav...

Page 4: ...ment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of with...

Page 5: ... piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert Safety is a combination of operator common sense and alertness at all times when the machine is being used Use all ma...

Page 6: ...ustion Doing so will invalidate the warranty and may result in damage to the machine or serious injury to the user Do not use the machine to pick up hazardous dust If the hose becomes blocked switch the machine OFF immediately to prevent any damage to the machine and disconnect from the power supply before removing the blockage Never attempt to place your hand inside the hose or inlet of the dust ...

Page 7: ... been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ...

Page 8: ...r is now ready for use Important Always ensure that the end of the 102mm diameter flexible hose is not completely covered or blocked or the machine may be pulled suddenly towards the end of the hose see Fig 5 1 The 102mm diameter flexible hose is intended mainly for connection to woodworking machinery to collect sawdust and shavings For cleaning purposes we recommend the use of the 32mm diameter f...

Page 9: ... and under the collection bag clamp Ensure the seam of the polythene bag is in line with the crossbar at the bottom of the cage 11 At this point the polythene bag may be held in place by switching on the extractor so that the suction of the machine will hold the sack in place whilst the retaining strap is fastened 12 Fasten the strap clamp Please Note When the unit is first switched on the empty p...

Page 10: ...larly part no DX1500E The cartridge filters should be cleaned at the same time and should be renewed annually part no DX1500F To change the filters 1 Remove the head unit 2 The cartridge filter is contained within the paper filter bag these can be removed by simply pulling them free 3 The paper filter bag can be removed from around the cartridge filter and disposed of 4 The cartridge filter can th...

Page 11: ... motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can b...

Page 12: ...ressor capacitor 1 10 ZAMI Cable gland 1 11 ZANU Drum lid seal 1 12 M6 x 20 Hex Head Set Screw 3 13 ZACZ M6 Nut 3 14 M6 x 20 Washer 9 15 ZAMN Motor and leads with gasket 1 16 No 8 x 3 4 Pozi Pan Screw 4 17 012206 M5 washer external shake proof 2 18 ZAMT P Type Cable Clip 1 19 M6 Self adjusting nut 3 20 BQNW M5 nut 2 21 ABXG M5 x 16mm Hex head screw 1 22 ZAVA Cartridge filter 1 23 ZAVB Paper filter...

Page 13: ... ZAVB ZAVA ZAVI ZAVJ ZAND ZASC RSDE B ZAMV DX100X ZAVK Illuminated Switch Round Ferrite Hood Suppressor P Clip Suppressor Fixing Cable Gland Cable Gland Nut 3M Cable With UK Plug Drum Lid Motor with Leads Gasket Paper Filter Bag Cartridge Filter 102 32mm Reducer 2M x 32mm Hose Side Inlet Drum Castor Set 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff 32mm Hose Cuff 3 Pin Plug Socket RSDE2 A...

Page 14: ...t Cloth filter bag Cable gland nut Switch Cable and moulded plug U K Cable gland Cable tie base Cable tie M6 x 20 hex head screw 1 4 I D x 3 4 O D washer Motor and leads No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre DX100X Hose Cuff Suppressor Suppressor clamp M6 nut M5 x 16mm hex head screw M5 ...

Page 15: ... No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut 1 1 1 1 1 1 2 1 1 1 1 7 9 2 8 2 2 3 No Ref Number Description Quantity 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ZAVA ZAVB ZAMV DX100X ZAMS ZAMT ABXG 019607 ZAPE ZAPF ZAQA ZAQD 011111 ZAEW ZZGN 011115 RDX750A Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff Suppressor S...

Page 16: ...e BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine e...

Page 17: ...17 RSDE2 A 12 Electrical Connection Wiring Diagrams ...

Page 18: ...equent amendment EN 55014 1 2006 EN ISO 12100 2 A1 2009 EN60335 2 69 2009 ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN55014 1 A1 2009 and its subsequent amendments EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 11 2000 EN61000 3 3 2008 CERTIFICATE NUMBERS M8A110476419004 N8M110476419005 E8N110276419001 E8N1102576419002 and conforms to the machinery example for which the EC Type Examinat...

Page 19: ...19 ...

Page 20: ...k Made in the UK Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower ...

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