Record Power DX4000 Original Instruction Manual Download Page 6

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2. General Health & Safety Guidance - cont.

1. Safe Operation 

•   Floor standing dust extractors should be positioned on a level floor. 

Ensure that there is no debris between the base of the extractor and  
the floor.

•   Wall mounted dust extractors, or those used with an optional wall 

mounting bracket, should be fixed to a solid block or brick wall using 
suitable fixings that will withstand the weight of the machine. If fixing 
to a studded wall, care should be taken to locate the fixings in to 
the studding of the wall. Plasterboard alone is not strong enough to 
withstand the weight of the machine. 

•   When wall mounting the dust extractor always consider it’s gross weight 

when full of waste in order to select the correct type of fixings.

•  Never place the dust extractor on a raised surface or workbench.
•   In all cases, position the dust extractor as close as possible to the 

application it is to be used for. 

•   It may be necessary to increase the length or reduce the diameter of the 

extraction hose to suit the application. Never over stretch the hose to 
make it reach. 

•   The strength of suction alone may cause the dust extractor to be 

pulled in the direction of the hose, particularly if the hose has been 
over stretched or if an optional wheel kit is fitted. Never stand directly 
between the dust extractor and the machine that it is connected to.

2. Familiarise yourself with the machine 

•   If you are not thoroughly familiar with dust extractors, be aware of the 

inherent risks due to the way in which these machines work. There are 
moving parts inside the machine that can cause serious injury. Always 
strictly follow any safety instructions detailed in the manual when using, 
emptying or servicing the machine. 

3. Before switching the machine ‘ON’:

 

•   Remove the transit strap, which is used to secure the lid assembly to the 

drum body, before use. Never use the machine with this strap fitted as it 
is designed purely to protect the machine during transit.

•   Ensure that the switch of the machine is in the ‘OFF’ position before 

connecting or disconnecting the power supply.

•   Ensure that the extraction hose is securely fitted to the outlet of the  

dust extractor.

•   Always ensure that the cartridge and paper filter are securely and 

correctly positioned before using the dust extractor. Failure to do so will 
result in dust being sucked into the motor. Always ensure a good seal 
between the filter and motor enclosure.

•   Check that the drum filter is in place (certain models only) before 

replacing the lid of the machine.

•   Check that the dust collection bag (certain models only) is secure and 

not damaged. If damaged, replace the collection bag before starting  
the machine.

4. Whilst using the dust extractor:

 

•   Do not completely cover the end of the extraction hose as the machine 

may be pulled in the direction of the hose.

•  Do not attempt to remove the lid assembly from the drum body.
•   Do not attempt to use the dust extractor without the extraction hose 

fitted to the inlet on the drum body.

•   This product is for dry use only and should not be used or stored 

outdoors or in wet conditions.

•   All Record Power dust extractors are designed solely for use with 

wood dust and chippings. Do not use the machine to remove vapours, 
fumes, gases or other materials such as plaster dust, as there is a risk 
of combustion. Doing so will invalidate the warranty and may result in 
damage to the machine or serious injury to the user.

•  Do not use the machine to pick up hazardous dust.
•   If the hose becomes blocked, switch the machine ‘OFF’ immediately to 

prevent any damage to the machine and disconnect from the power 
supply before removing the blockage. Never attempt to place your hand 
inside the hose or inlet of the dust extractor whilst it is running.

•   Do not pick up liquids and scrap metal (such as nails and filings) or any 

combustible substance.

•  Ensure that the machine is used in a well ventilated area.

5. Avoiding fires: 

•   Wood dust is combustible and when suspended in the air, it may form a 

cloud which can explode if the air concentration is higher than 40g/m³.

•   Sparks can smolder in dust for a long time before fire or flame is 

detected. If metal contacts metal during operation, immediately switch 
the machine ‘OFF’, disconnect the power cable from the mains supply 
and wait for the motor to come to a complete stop. Empty the dust into 
an approved air tight metal container in case of spark. Remedy the metal 
to metal contact problem before resuming operation.

•   Do not operate the dust extractor in environments containing explosive 

risks, such as pilot lights, open flames, vapours, gases or high levels of  
airborne dust. 

6. Maintenance:

 

•   Always switch the machine ‘OFF’, disconnect from the power supply and 

wait until the motor has completely stopped before carrying out any 
routine maintenance such as emptying waste or replacing filters.

•   When replacing the filters, keep your hands away from the fan blade 

within the motor.

•   A paper filter must always be fitted to the cartridge filter as this filters 

particles as small as 0.5 microns and provides protection from fine dust 
which is most hazardous to health.

•   Do not switch the head unit ‘ON’ unless it is attached to the collection 

drum or body unit. The centrifugal force created by the motor will cause 
the head to rotate very quickly and can cause serious personal injury.

•   If the machine becomes hot during use this means the filters are blocked 

and need to be cleaned. Any damage to the machine caused by blocked 
filters will not be covered under warranty.

7. The elimination or control of risks from wood dust is required by the 
‘Health & Safety at Work etc. Act 1974’, the ‘Provision & Use of Work 
Equipment Regulations 1998’ and the ‘Control of Substances Hazardous 
to Health (COSHH) Regulations 2002’. We recommend that you study and 
follow these regulations. 
Further guidance can be obtained from The Health & Safety Executive and 
their website www.hse.gov.uk.

3. Additional Health & Safety for High Filtration Dust Extractors

•   The use of any accessory or attachment, other than those recommended in 

this instruction manual, or recommended by our Company may present a risk 
of personal injury or damage to the machine and invalidation of the warranty.

32. Have your machine repaired by a qualified person 

•   This machine complies with the relevant safety rules and standards 

appropriate to its type when used in accordance with these instructions and 
with all of the standard safety guards and equipment in place. Only qualified 
persons using original spare parts should carry out repairs. Failure to do this 
may result in considerable danger to the user and invalidation of warranty.

33. Caution! Motor may become hot during use

  •  It is normal for motors on some machines to become hot to the touch 

during use. Avoid touching the motor directly when in use.

 

Summary of Contents for DX4000

Page 1: ...ty glasses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 1 September 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affect...

Page 2: ...High Filtration Dust Extractors 4 Record Power Guarantee 5 Assembly Operation of RSDE1 RSDE2 DX4000 6 Operation of the RSDE2 A 7 Assembly Operation of DX5000 8 Specifications 9 Maintenance 10 Dust Extraction 11 Parts Diagrams Lists 12 Electrical Connection Wiring Diagrams EU Certificate of Conformity ...

Page 3: ...to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heav...

Page 4: ...ment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of with...

Page 5: ... piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert Safety is a combination of operator common sense and alertness at all times when the machine is being used Use all ma...

Page 6: ...ustion Doing so will invalidate the warranty and may result in damage to the machine or serious injury to the user Do not use the machine to pick up hazardous dust If the hose becomes blocked switch the machine OFF immediately to prevent any damage to the machine and disconnect from the power supply before removing the blockage Never attempt to place your hand inside the hose or inlet of the dust ...

Page 7: ... been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ...

Page 8: ...r is now ready for use Important Always ensure that the end of the 102mm diameter flexible hose is not completely covered or blocked or the machine may be pulled suddenly towards the end of the hose see Fig 5 1 The 102mm diameter flexible hose is intended mainly for connection to woodworking machinery to collect sawdust and shavings For cleaning purposes we recommend the use of the 32mm diameter f...

Page 9: ... and under the collection bag clamp Ensure the seam of the polythene bag is in line with the crossbar at the bottom of the cage 11 At this point the polythene bag may be held in place by switching on the extractor so that the suction of the machine will hold the sack in place whilst the retaining strap is fastened 12 Fasten the strap clamp Please Note When the unit is first switched on the empty p...

Page 10: ...larly part no DX1500E The cartridge filters should be cleaned at the same time and should be renewed annually part no DX1500F To change the filters 1 Remove the head unit 2 The cartridge filter is contained within the paper filter bag these can be removed by simply pulling them free 3 The paper filter bag can be removed from around the cartridge filter and disposed of 4 The cartridge filter can th...

Page 11: ... motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can b...

Page 12: ...ressor capacitor 1 10 ZAMI Cable gland 1 11 ZANU Drum lid seal 1 12 M6 x 20 Hex Head Set Screw 3 13 ZACZ M6 Nut 3 14 M6 x 20 Washer 9 15 ZAMN Motor and leads with gasket 1 16 No 8 x 3 4 Pozi Pan Screw 4 17 012206 M5 washer external shake proof 2 18 ZAMT P Type Cable Clip 1 19 M6 Self adjusting nut 3 20 BQNW M5 nut 2 21 ABXG M5 x 16mm Hex head screw 1 22 ZAVA Cartridge filter 1 23 ZAVB Paper filter...

Page 13: ... ZAVB ZAVA ZAVI ZAVJ ZAND ZASC RSDE B ZAMV DX100X ZAVK Illuminated Switch Round Ferrite Hood Suppressor P Clip Suppressor Fixing Cable Gland Cable Gland Nut 3M Cable With UK Plug Drum Lid Motor with Leads Gasket Paper Filter Bag Cartridge Filter 102 32mm Reducer 2M x 32mm Hose Side Inlet Drum Castor Set 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff 32mm Hose Cuff 3 Pin Plug Socket RSDE2 A...

Page 14: ...t Cloth filter bag Cable gland nut Switch Cable and moulded plug U K Cable gland Cable tie base Cable tie M6 x 20 hex head screw 1 4 I D x 3 4 O D washer Motor and leads No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre DX100X Hose Cuff Suppressor Suppressor clamp M6 nut M5 x 16mm hex head screw M5 ...

Page 15: ... No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut 1 1 1 1 1 1 2 1 1 1 1 7 9 2 8 2 2 3 No Ref Number Description Quantity 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ZAVA ZAVB ZAMV DX100X ZAMS ZAMT ABXG 019607 ZAPE ZAPF ZAQA ZAQD 011111 ZAEW ZZGN 011115 RDX750A Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff Suppressor S...

Page 16: ...e BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine e...

Page 17: ...17 RSDE2 A 12 Electrical Connection Wiring Diagrams ...

Page 18: ...equent amendment EN 55014 1 2006 EN ISO 12100 2 A1 2009 EN60335 2 69 2009 ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN55014 1 A1 2009 and its subsequent amendments EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 11 2000 EN61000 3 3 2008 CERTIFICATE NUMBERS M8A110476419004 N8M110476419005 E8N110276419001 E8N1102576419002 and conforms to the machinery example for which the EC Type Examinat...

Page 19: ...19 ...

Page 20: ...k Made in the UK Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower ...

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