background image

1

ZBD

End bracket

2

ZBH

Angle strap

2       

3

ZAES

Washer – M12 large

2       

4

CKSM

Spindle pulley – 4 speed

1       

5

CKMM

Motor pulley – 4 speed

1       

6

ZBQ

Main spindle

1       

7

ZCP

Thread protector

1       

8

ZBW

Toolrest stem

1       

9

ZPN

90º Back centre

1       

10

ZBR

Tailstock barrel

1       

11

BOPM

Motor, Motor Plate, 

1

Switch, Cable & Plug (U.K.)

For replacement for other than U.K. please specify

12

ZBA

Handwheel

1

13

ZBB

Headstock

1

14

ZBC

Tailstock

1

15

ZBE

Tool rest base

1       

17

ZBJ

Belt guard

1       

18

ZBT

Square strap

1       

19

ZCF

10” Toolrest

1

20

ZPI

5/8” 2 Prong centre

1       

21

ZBP

Bed tube

2       

22

ZABD

Bearing – 6202ZZ

1       

23

ZABE

Bearing – 6204ZZ

1       

24

ZBS

Motor plate pivot

1       

25

ZCA

Pry bar #

1

Item Part

Description

Qty

No.

No.

Item Part

Description

Qty

No.

No.

26

ZBO

Poly V-belt, 4 rib

1       

27

CLKB

M6 Dog point knob

1       

28

ZABG

M12 x 90mm High tensile hex. bolt

1       

29

CLRC

M8 Ratchet handle - Toolrest

1       

30

ZABI

M10 x 35mm Threaded bar 

1       

31

ZABK

M6 x 18mm Socket head cap screw

6       

32

ZABL

M6 x 8mm Socket grub screw

3       

33

ZABM

Nut – M12

5       

34

CLRG

M10 Ratchet handle

1       

35

ZABO

Washer – M12

7       

36

ZABP

Washer – M10

1

37

ZABR

M6 x 10mm dog point grub screw

1

38

ZABS

Bellville washer

1

39

ZABT

M6 x 20mm Sellock pin

3

40

BOAF

M12 x 210mm Threaded bar

2

41

ZAEW

Washer – M6

4

42

ZACJ

3mm Hexagonal wrench #

1

43

ZADA

5mm Hexagonal wrench #

1

44

CKPS

Plain strap

2

45

CKRH

M12 Ratchet handle

2

46

CKCB

M12 x 80mm Cup Square

1

# Denotes not illustrated in parts diagram

Summary of Contents for DML24X-MK2

Page 1: ... IMPORTANT For your safety read instructions carefully before assembling this product Save this manual for future reference Woodworking Machines Accessories Telephone 0870 770 1777 Facsimile 0870 770 1888 Email sales recordpower co uk http www recordpower co uk ...

Page 2: ...ted aspects of this product and all reasonable environmentally friendly options have been adopted throughout Users are advised to consider environmental issues associated with the use of this product particularly when considering workpiece material Confirmation of sourcing from well managed forests is advisable whenever practically possible This product is designed to have a long and useful life a...

Page 3: ...ng defect The guarantee does not cover the replacement of worn consumable parts such as belts bearings cogs wheels and blades which will all need replacement over time dependent on use loading and maintenance of the machine Please note the guarantee does not cover Accidental damage General wear and tear of mechanical parts Incorrect electrical connection Any unapproved machine modification Failure...

Page 4: ...n tools with care Follow instructions for lubrication and changing accessories Inspect electric cords periodically and if damaged have them repaired by an authorized service facility Inspect extension cords if used periodically and replace if damaged Always use proper size extension cord 16 Disconnect Machine When not in use before servicing etc disconnect the machine from the power supply 17 Neve...

Page 5: ...ely turning eccentric work Set to lowest speed when remounting a between centres turning 16 Use extra caution when mounting a between centres or spindle turning to faceplate or a faceplate turning to between centres for subsequent operations ENSURE lathe is set at lowest speed before switching ON 17 DO NOT mount a workpiece that contains excessive splits shakes or loose knots to a faceplate or bet...

Page 6: ...athe is heavy see Specifications for correct weight The bench must not move during use WARNING Inadequate strength of the bench could result in failure of the bench and falling of the lathe Serious injury could occur WARNING The lathe must not shift or move If there is movement when not running the movement will be exaggerated when turned on Serious injury could occur To prevent movement bolt the ...

Page 7: ...nt to clamp on the back bed tube Assemble the washer and nut on to the tailstock bolt and tighten 11 Mount the banjo on to the bed tubes Fig 1 Lathe Position End bracket for headstock Single pad nearest to front of bench tailstock end only Drill 2 holes 13mm Dia in bench top for 12mm Dia threaded bar Front of bench 12 Thread the banjo bolt through a square strap and up through the slot in the banj...

Page 8: ...tock lock Locks headstock to bed tubes Lock from inside headstock using a 19mm 3 4 wrench Turn clockwise to lock Locate and lock firmly before mounting workpiece Toolrest lock Locks toolrest post into base Turn clockwise to lock Toolrest base lock Locks toolrest base to bed tubes Turn clockwise to lock Tailstock lock Locks tailstock to bed tubes Turn right to lock Position tailstock along bed tube...

Page 9: ...ct plug from power supply 2 Ensure that the thread protector is on the spindle nose 3 Open the belt guard 4 Remove the locking grub screw from the spindle pulley Unscrew the bottom grub screw a few turns so that the pulley will slide freely along the full length of the spindle 5 Remove the socket head cap screw and washer from the left hand end of the spindle 6 Obtain a piece of brass or similar m...

Page 10: ...8 Spare Part Identification ...

Page 11: ... 24 ZBS Motor plate pivot 1 25 ZCA Pry bar 1 Item Part Description Qty No No Item Part Description Qty No No 26 ZBO Poly V belt 4 rib 1 27 CLKB M6 Dog point knob 1 28 ZABG M12 x 90mm High tensile hex bolt 1 29 CLRC M8 Ratchet handle Toolrest 1 30 ZABI M10 x 35mm Threaded bar 1 31 ZABK M6 x 18mm Socket head cap screw 6 32 ZABL M6 x 8mm Socket grub screw 3 33 ZABM Nut M12 5 34 CLRG M10 Ratchet handl...

Page 12: ...onforms with the following directives MACHINERY DIRECTIVE 98 37 EC repealing replacing Directives 89 392 EEC 91 368 EEC 93 44 EEC 93 68 EEC LOW VOLTAGE DIRECTIVE 73 23 EEC and its subsequent amendment 93 68 EEC ELECTRO MAGNETIC 89 336EEC COMPATIBILITY DIRECTIVE 92 31EEC and its subsequent amendments 93 68EEC and complies with the relevant essential health and safety requirements Signed Dated 20 10...

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