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2. General Health & Safety Guidance

Ensure that you carefully read and fully understand the 
instructions in this manual before assembly, installation and 
use of this product. Keep these instructions in a safe place for 
future reference.
WARNING: 

for your own safety, do not attempt to operate this machine 

until it is completely assembled and installed according to these 
instructions.

WARNING:

  When using any machine, basic safety precautions should 

always be followed to reduce the risk of fire, electric shock and  
personal injury.

Safe Operation
1. Use Personal Protective Equipment (PPE)

 

•   The operation of any machine can result in foreign objects being thrown 

into your eyes, which can result in severe eye damage. Protective 
eyewear or other suitable eye protection or face shield should be used at 
all times. Everyday spectacles only have impact resistant lenses. They are 
not protective eyewear and do not give additional lateral protection.

•   Use respiratory protective equipment (dust mask etc.) if the machining 

operation creates dust. Exposure to high levels of dust created by 
machining hardwoods, softwoods and man made composite boards can 
result in serious health problems. Some imported hardwoods give off 
highly irritating dust, which can cause a burning sensation. The use of 
respiratory protective equipment should not be seen as an alternative to 
controlling the risk of exposure at source by using adequate dust  
extraction equipment. 

•   The use of ear plugs or ear defenders is recommended when the machine 

is in use, particularly if the noise level exceeds 85 dB.

•   Wear suitable protective gloves when handling cutting tools or blades. 

Gloves should NOT be worn when using the machine as they can be 
caught in moving parts of the machine.

•   Non-slip safety footwear is recommended when using the machine and 

handling large work pieces.

2. Dress appropriately

 

•   Do not wear loose clothing, neckties or jewellery; they can be caught in 

moving parts of the machine.

•  Roll up long sleeves above the elbow.
•  Wear protective hair covering to contain long hair.

3. Safety warnings

 

•  Find and read any warning labels on the machine
•   It is important that any labels bearing health and safety warnings are 

not removed, defaced or covered. Replacement labels can be obtained by 
contacting our Customer Service Department.

4. Familiarise yourself with the machine

 

•   If you are not thoroughly familiar with the operation of this machine, 

obtain advice from your supervisor, instructor, or other qualified person or 
contact your retailer for information on training courses. Do not use this 
machine until adequate training has been undertaken.

5. Take care when moving or positioning the machine 

•   Some machines can be very heavy. Ensure the floor of the area  

in which the machine is to be used is capable of supporting  
the machine.

•   The machine and its various components can be heavy.  

Always adopt a safe lifting technique and seek assistance when lifting 
heavy components. In some cases it may be necessary to use mechanical 
handling equipment to position the machine within the work area.

•   Some machines have optional wheel kits available to allow them to be 

manoeuvred around the workshop as required. Care should be taken to 
install these according to the instructions provided.

•   Due to the nature of the design of some machines the centre of gravity 

will be high making them unstable when moved. Extreme care should be 
taken when moving any machine.

•  If transportation of the machine is required then all precautions relating 

to the installation and handling of the machine apply. In addition, ensure 
that any vehicles or manual handling equipment used for transportation 

are of adequate specification.

6. The machine should be level and stable at all times

 

•   When using a leg stand or cabinet base that is designed to be fitted to 

the machine, always ensure that it is securely fastened to the machine 
using the fixings provided.

•   If the machine is suitable to be used on a workbench, ensure that the 

workbench is well constructed and capable of withstanding the weight 
of the machine. The machine should always be securely fastened to the 
workbench with appropriate fixings.  

•   Where possible, floor standing machines should always be secured to the 

floor with fixings appropriate to the structure of the floor.

•   The floor surface should be sound and level. All of the feet of the 

machine should make contact with the floor surface. If they do not, either 
re-locate the machine to a more suitable position or use packing shims 
between the feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

 

•   Ensure that all adjusting wrenches and keys are removed before 

switching the machine ‘ON’. There is a risk of severe personal injury or 
damage to the machine from airborne objects.

8. Before switching the machine ‘ON’ 

•  Clear the machine table of all objects (tools, scrap pieces etc.)
•   Make sure there is no debris between the work piece and the  

table / work support.

•   Ensure that the work piece is not pressed against, or touching the saw 

blade or cutting tool.

•   Check all clamps, work holding devices and fences to ensure that they 

are secure and cannot move during machining operations.

•   Plan the way that you will hold and feed the work piece for the entire 

machining operation.

9. Whilst machining 

•   Before starting work, watch the machine while it runs. If it makes 

an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’ 
immediately and disconnect it from the power supply. Do not restart until 
finding and correcting the source of the problem.

10. Keep the work area clear

  

•   Working clearances can be thought of as the distances between 

machines and obstacles that allow safe operation of every machine 
without limitation. Consider existing and anticipated machine needs, 
size of material to be processed through each machine and space for 
auxiliary stands and/or work tables. Also consider the relative position of 
each machine to one another for efficient material handling. Be sure to 
allow yourself sufficient room to safely operate your machines in any  
foreseeable operation.

•   Cluttered work areas and benches create the risk of accidents. Keep 

benches clear and tidy away tools that are not in use.

•   Ensure that the floor area is kept clean and clear of any dust and debris 

that may create trip or slip hazards. 

11. Consider the work area environment

 

•  Do not expose the machine to rain or damp conditions.
•   Keep the work area well lit and ensure that there is artificial lighting 

available when there is insufficient natural light to effectively light the 
work area. Lighting should be bright enough to eliminate shadow and 
prevent eye strain.

•   Do not use the machine in explosive environments e.g. in the presence of 

flammable liquids, gases or dust.

•   The presence of high levels of dust created by machining wood can 

present a risk of fire or explosion. Always use dust extraction equipment 
to minimise the risk.

12. Keep other persons away (and pets) 

•  The machine is designed to be used by one person only.
•   Do not let persons, especially children, touch the machine or extension 

cable (if used) and keep visitors away from the work area.

•   Never leave the machine running unattended. Turn the power supply off 

and do not leave the machine unattended until it comes to a  

SS16V Manual 4.0 (54100, 54101, 54102) 4.0.indd   4

10/09/2015   11:17

Summary of Contents for 54100

Page 1: ... woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 4 0 September 2015 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back co...

Page 2: ...4 Specifications 5 Contents of the Package 6 Intended Use of the Scrollsaw 7 Assembly 8 Operation 9 Electrical Connection Wiring Diagram 10 Dust Extraction 11 Scrollsaw Blade Choice 12 Parts List Diagram EU Declaration of Conformity SS16V Manual 4 0 54100 54101 54102 4 0 indd 2 10 09 2015 11 17 ...

Page 3: ...es an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heavy items Indicates a risk o...

Page 4: ...ition ensure that any vehicles or manual handling equipment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure tha...

Page 5: ...tip when not held down to the table top Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct lin...

Page 6: ...sing a claim under the guarantee 2 2 Any damage to the Product resulting in a potential claim under the guarantee must be reported to the Authorised Dealer from which it was purchased within 48 hours of receipt 2 3 If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authori...

Page 7: ...d general purpose blade 5 3 mm hex wrench 6 2 5 mm hex wrench 5 6 1 2 3 4 6 Intended Use of the Scrollsaw The SS16V scrollsaw is primarily designed for cutting wood up to a maximum thickness of 50 mm It may also be used to cut many other materials including plastic non ferrous metals composite boards and bone Care must be taken when using the SS16V to select the correct blade for the material type...

Page 8: ...ach the guard to the top of the drop foot fixing pole as shown in Fig 7 3 Ensure one washer is either side of the guard as shown Location of the Scrollsaw Please note For best results the scrollsaw should be placed on a flat level surface ideally a suitable workbench with a minimum worktop thickness of 25 mm and fixed to the bench worktop using the 4 holes in the base of the machine as shown in Fi...

Page 9: ...in Fig 8 2 viewed through the table insert hole Each blade holder features a slot at the front designed to hold pin end blades securely as shown in Fig 8 3 Before fitting the blade ensure the tension is released by turning the blade tension knob anti clockwise as shown in Fig 8 4 To access the lower blade holder the table insert will need to be removed by pushing it upwards from beneath the table ...

Page 10: ...hown in Fig 8 8 which are used to hold the blade in place The locating bars are used to attach the adaptors to the blade holders on the machine To ensure the blade adaptors are attached in the correct position on the blade the plain blade setting jig on the arm of the SS16V should be used as shown in Fig 8 9 To fit the blade to the adaptor position one of the blind set screws to protrude approxima...

Page 11: ...rds hook the blade adaptor through the lower blade holder of the machine as shown in Fig 8 14 Apply gentle pressure to the upper blade holder to lower its position and allow the blade adaptor to be hooked in position on the blade holder as shown in Fig 8 15 To apply tension to the blade turn the blade tension knob clockwise until slight resistance is felt on the knob Further tightening from this p...

Page 12: ...to be cut out Pass the blade through the hole as shown in Fig 8 18 and re attach the blade to the upper holder The internal area can now be cut Adjusting the Angle of the Table Loosen the table locking knob Fig 8 19 to allow the table to be tilted Place a small try square on the table next to the blade to ensure it is positioned at 90º to the blade as shown in Fig 8 20 If adjustment is needed turn...

Page 13: ...at 90º To fit pin end blades to the machine at 90º follow the instructions given for fitting the blade in the standard position but use the slots to the right hand side of the blade holders as shown in Fig 8 23 When fitting blades at 90º the drop foot will have to be re positioned so as not to touch the blade To do so loosen the phillips head screw re position the drop foot and re tighten the scre...

Page 14: ...ent that the blade does become trapped switch the scroll saw OFF immediately by pressing the red button marked O and wait for the machine to come to a complete stop Disconnect the machine from the power supply before attempting to free the blade from the work piece In order to free the blade first release the tension from the blade by rotating the tension knob anti clockwise It may then be necessa...

Page 15: ...ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if the machine ...

Page 16: ...ly giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving max...

Page 17: ...ng burning Width Thickness TPI SSB NS0713 0 70 mm 0 21 mm 13 SSB NS0913 0 93 mm 0 38 mm 13 SSB NS1408 1 35 mm 0 46 mm 8 Plain End PG Blades Available in packs of 12 Featuring a spiral twist these HSS plain end blades can cut in any direction without the need to turn the workpiece This is particularly useful for projects that are too big for the throat depth of the scroll saw They also allow for pi...

Page 18: ...18 12 Parts List Diagram SS16V Manual 4 0 54100 54101 54102 4 0 indd 18 10 09 2015 11 17 ...

Page 19: ...ck knob 1 47 Drop foot fixing pole 1 48 Philips screw and spring washer assembly M5 x 30 2 49 PCB 1 50 Drop foot 1 51 Flat washer D6 1 52 Philips screw M6 x 10 1 53 PVC pipe 1 54 Big washer D6 1 55 Hex socket screw and flat washer assembly M6 x 40 1 56 Hex socket screw and spring washer assembly M6 x 20 4 57 Flat washer D6 1 58 Spring 1 59 M6 x 40 socket head screw 1 60 Work table bracket 1 61 Poi...

Page 20: ...LOW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 EC EN55014 1 2006 A1 A2 EN55014 2 1997 A1 A2 EN61000 3 2 2006 A1 A2 EN61000 3 3 2013 and conforms to the machinery example for which the EC Type Examination Certificate No AN501609670001 AM501609690001 AE501629190001 at Am Grauen Stein D 51105 Cologne Germany and complies with the relevant essential health and safety...

Page 21: ...21 SS16V Manual 4 0 54100 54101 54102 4 0 indd 21 10 09 2015 11 17 ...

Page 22: ...22 SS16V Manual 4 0 54100 54101 54102 4 0 indd 22 10 09 2015 11 17 ...

Page 23: ...23 SS16V Manual 4 0 54100 54101 54102 4 0 indd 23 10 09 2015 11 17 ...

Page 24: ...ary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China SS16V Manual 4 0 54100 54101 54102 4 0 indd...

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