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Beijing Reci Laser Technology Co., Ltd

User Guide for Single Module Fiber Laser

7

(6) If the equipment is operated in a manner not specified in this document, the

protection devices and performance of the equipment may be impaired and

the warranty will be voided.

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Summary of Contents for FC1000

Page 1: ...User Guide for Single Module Continuous Wave Fiber Laser Beijing Reci Laser Technology Co Ltd 2021 10 ...

Page 2: ... Introductions 8 2 2 Model description 8 2 3 Unpacking and inspection 9 2 4 Operation Conditions 9 2 5 Instructions for use 12 2 6 Characteristic Parameters 12 Chapter 3 Installation of the laser 14 3 1 Dimension of the machine 14 3 2 The optical output head 16 3 3 Connection and Requirements of the Cooling system 17 3 4 Installation precautions 20 Chapter 4 Using of the product 22 4 1 Front Panel...

Page 3: ...5 2 Monitor Page 32 5 3 Setting Page 34 5 4 Decrypt Page 35 5 5 Fault Query Page 36 Chapter 6 Common faults treatment 38 6 1 Fault alarm and query 38 6 2 Common faults solution 38 Chapter 7 Warranty and Return 41 7 1 General warranty 41 7 2 Limit of warranty 41 7 3 Transportation 42 ...

Page 4: ...nd understand this User s Guide and familiarize yourself with the operating and maintenance instructions before using the product 1 1 Safety Conventions used in the User Guide SYMBOLS DESCRIPTION WARNING Refers to a potential hazard that may leads to a personal injury or death CAUTION Refers to a potential hazard on product or a potential physical injury on personnel NO SYMBOL IMPORTANT Refers to ...

Page 5: ...o directly or reflectively emit on your skin WARNING The laser safety protective glasses are selected according to the wavelengths of the output laser The users must ensure that the laser safety protective glasses covered the entire range of wavelengths of the laser emission 1 3 Labels on the Product All safety warning symbols posted on the series Fiber Laser is shown below in Figure1 1 the symbol...

Page 6: ...Electrical Hazard 5 Identification Plate of the device 6 Frost Hazard 7 Mark of CE Certification 1 4 Safety Instructions for Optical Operation We strongly recommend that you read the following procedures before operating the fiber laser 1 Never look directly into the optical output when Electrical switch is on 2 Make sure that a pair of appropriate and approved laser safety protective glasses is w...

Page 7: ... 5 Make sure the end surface of the quartz head and the protective window lens of the optical output is clean if not please clean it with dust free lens paper soaked by high purity 99 8 anhydrous ethanol under a microscope 6 Make sure that the processing devices can support a maximum laser power above 3000W If you find that the processing equipment is being heated to a higher temperature please st...

Page 8: ...he input AC voltage and capacity meet the requirements of the very series of lasers 3 If the air switch shut down frequently please contact Reci as soon as possible to ensure the safety use of the equipment CAUTION 1 Any incorrect wiring method or AC voltage may cause damage to people or instrument 2 The equipment does not have any part which can be maintained by operators and all the maintenance ...

Page 9: ...aged from exposure to the laser light video cameras photomultipliers and photodiodes need related protections CAUTION The Reci Single Module Fiber laser is strong enough to cut or weld metal burn skin clothing and paint In addition this laser can ignite volatile substances such as alcohol gasoline ether and other solvents During the operating process the flammable materials around the laser must b...

Page 10: ...y Co Ltd User Guide for Single Module Fiber Laser 7 6 If the equipment is operated in a manner not specified in this document the protection devices and performance of the equipment may be impaired and the warranty will be voided ...

Page 11: ...wer with Excellent beam quality High reliability long service life maintenance free All fiber structure compact rugged package Multiple anti high reflection Applications Industrial applications Material cutting major in metal processing metal welding metal cladding Scientific research Military application 2 2 Model description As a series of lasers its model name description is illustrated as the ...

Page 12: ...Check whether the packaging is placed correctly Flat upright and no collision crack rain or water immersion outside the box 2 Please check actual items refer to the packing list If damage is apparent on the laser or part of its accessories in transit please contact Reci and the carrier immediately CAUTION The fiber cable and output head are very precise optical devices will cause irrecoverable dam...

Page 13: ...d water pure water for drinking can be used When the ambient temperature is lower than 0 antifreeze 30 volume ratio for alcohol needs to be added to the cooling water Note 1 Never use the tap water or other cooling water with high ion concentration 2 The cooling water shall be replaced timely to prevent microorganism and ions growth 3 It is very easy to be damaged when the QBH getting scaling and ...

Page 14: ...0 60 70 80 90 95 Room Temperature Ambient Dew Point Td 10 11 9 7 0 3 0 2 5 4 8 6 7 8 4 9 2 15 7 9 2 3 1 5 4 6 7 3 9 6 11 6 13 4 14 2 20 3 5 2 6 9 12 14 5 16 5 18 19 25 0 5 6 10 5 14 16 5 19 21 23 24 30 4 6 10 5 15 18 5 21 5 24 26 28 29 35 8 5 15 19 5 23 26 28 5 31 33 34 40 13 20 24 27 5 31 33 5 36 38 39 Temperature range for laser operating NO SYMBOL IMPORTANT The lifetime of the laser will be sho...

Page 15: ...ll wires are correct See table 2 3 and subsection 4 3 2 Keep the outer black cap covered while the device is not in use dust proof should not be absent any time 3 There is no warranty in case of no following this instruction 2 6 Characteristic Parameters The characteristic parameters of the single module series fiber laser which the power is ranged from 1000W to 3000W are demonstrated in the table...

Page 16: ... 0 5 Beam Delivery Optics QBH Output Fiber Diameter μm 20 or 50 30 or 50 50 Delivery Fiber Length m 10 or 15 20 Electric Specification Operating Voltage VAC AC 220V 50 60Hz AC380V 50 60Hz Power Consumption W 3860 5300 7280 10600 Control Mode Ext AD Loc AD Other Specification Dimensions W H D mm3 483 148 532 483 148 740 Weight kg 60 65 70 75 Ambient Temperature 5 40 Ambient Humidity 70 Cooling Meth...

Page 17: ...t a fiber laser whose average power can reach 1000W and so as the other models 3 1 Dimension of the machine The dimension of the laser device is just below figure 3 1 is for front panel and rear panel of the series fiber laser Figure 3 1 Front view and Rear view unit mm The figure 3 2 describes the side view and bottom view dimensions of 1000W 1500W 2000W fiber laser they are the same at appearanc...

Page 18: ...Technology Co Ltd User Guide for Single Module Fiber Laser 15 Figure 3 2 a Side view for 1000W 1500W 2000W unit mm Figure 3 2 b Bottom view for 1000W 1500W 2000W unit mm Figure 3 3 a Side view of 3000W fiber laser unit mm ...

Page 19: ... Figure 3 4 the top view of the QBH unit mm The slot size of QBH is standard matched well with most of processing heads from the market During installation you need to ensure the QBH installed in place and then establish a reliable connection between the ring contactor with the processing head s contactor otherwise the laser will give an alarm Before the QBH is installed the end face of the QBH mu...

Page 20: ...r diameter of 6mm are for connection between QBH and the water cooler The method is shown in Figure 3 5 the outlet of the water cooler is connected with the WATER IN of the laser and the inlet of the water cooler is connected with the WATER OUT of the laser and so is the QBH the new QBH without marked inlet and outlet can use any connection as inlet another connection as outlet Figure 3 5 Sketch M...

Page 21: ...le below Table 3 1 the requirement of the cooling system for the series fiber laser Item Unit 1000W 1500W 2000W 3000W Refrigerating capacity For the laser machine kW 2 5 4 5 5 8 For QBH 0 5 Water flow With load For the laser machine L min 15 20 25 35 For QBH 1 5 2 5 with load Pump lift of the cooler For the laser machine m 35 45 For QBH 20 Max water pressure For the laser machine Bar 8 For QBH 6 W...

Page 22: ...rrounding temperature is below 10 the water cooler with a heating system should never lay off all the time 2 The other requirement of the cooling system a When the cooling machine works the first time please make sure the waterway is unclogged and watertight at the same time the water supply outlet is connected to the WATER IN and return water Inlet is connected to the WATER OUT b If the laser is ...

Page 23: ...e water cooler recognize the water inlet and outlet signs and step after it 4 During the installation of QBH the surrounding environment must be cleaned in order to protect the QBH from polluted 5 Check the output head and clean it if necessary If any dust on the QBH end face cannot be cleaned please contact Reci and at the same time the cleaning procedure must be performed by personnel of Reci or...

Page 24: ...ection 4 3 4 5 for details the capacity of the electrical supply power is the one AC220V or AC380V 50Hz 60Hz and the ground connection is available CAUTION Never do the recheck with any electrical switch on especially the air switch for the AC 220V or AC 380V on the wall 8 Handle gently with the QBH while installing or removing it 9 Keep the deliver cable a minimum bending diameter of 400mm for st...

Page 25: ... query the fault query the fault shielding and clear the fault See 4 1 b for details 2 Key Switch Power switch of laser Insert the key rotating to REM means the laser is operating in the far end mode rotating to ON means the laser is operating in local mode rotating to OFF means the laser power is off 3 Start Start laser Local mode power on button after the laser source power supply air switch ope...

Page 26: ...ce 3 Touch screen Fault query interface Page 1 of 2 4 Touch screen Fault shielding interface Page 1 of 2 5 Touch screen Language switching interface 6 Touch screen Decryption settings interface 4 2 Rear Panel As shown in Figure 4 2 a and Figure 4 2 b the rear panel styles of 1500W fiber laser the same as 1000W fiber laser and 3000W fiber laser the same as 2000W fiber laser are respectively shown ...

Page 27: ...al control connector 2 RS232 RS232 connector Can be used for device program modification providing a matching RS 232 communication line when delivery 3 AC INPUT 220VAC power input 380VAC power input 4 Air Switch Power switch of AC power Push on open AC power push down close the AC power 5 WATER IN OUT The input and output port of cooling water 6 Fixed holder of the QBH For fixing QBH armor 4 3 Ele...

Page 28: ...The wiring definition is shown in the table 4 3 Table 4 3 definition of the AC wire PIN DESCRIPTION REMARKS 1000W 1500 2000W 3000W 1 1L live wire 1PE Earth Wire 2 2N Neutral wire 2L live wire A 3 3PE Earth Wire 3L live wire B 4 4L live wire C 5 Reserved 4 4 Interface Definition 4 4 1 RS 232 Connecting Wire This wire is used to convert the RS232 to a USB ...

Page 29: ...ive 3 TX Send 5 GND GND 4 4 2 CTRL_INTERFACE Connecting Wire Figure 4 5 the wire for the control connecting Table4 5 definition of the control wire PIN DESCRIPTION REMARK 1 RS485 A 485 for the parameter setting 2 RS485 B 3 REM_START 24V High Level Effective Used for remote power on same function as the button in the surface 4 REM_START 5 LASER_EN 24V High Level Effective Laser Enable for AD Mode ...

Page 30: ...al modulation signal input 24V High Level Effective 13 MOD_SW_IN 14 ANG_GND Analog 0 10V negative 15 ANG 0 10V Analog 0 10V positive 16 Reserved Reserved 4 4 3 485 connecting wire This wire is used to convert the a 485Interface to a USB Figure 4 6 the wire for the 485 connecting Details for the 485 connection are shown in the table below Table4 6 definition of the 485 interface PIN DESCRIPTION REM...

Page 31: ...r setting is controlled by the 0 10V analog signal on the rear panel the light emission enable control is controlled by the LASER_EN signal line of CTRL_INTERFACE in the rear panel In addition the output is controlled by the MOD_SW signal of CTRL_INTERFACE in the rear panel 4 6 Local AD Mode 4 6 1 Settings and Connections Figure 4 7 the connection for local AD model 1 Set the AD mode with the cont...

Page 32: ... closed and opened controlled by an external switch 3 Press the START button on the front panel the laser power module is powered up and the red indicator light is turned on 4 Set the laser power through the 0 10V analog signal 5 Turn on the 24V laser enable signal the light output power can also be changed after the light is enabled 6 Fast switching optical modulation output by modulation signal ...

Page 33: ...l to pins 14 and 15 in the rear panel 16 PIN CTRL_INTERFACE 4 7 2 Sequence of operations 1 Turn the front panel key switch to the REM side 2 Turn on the power switch at Rear panel of device Wait for 10s to initialize the device It can also be closed and opened controlled by an external switch 3 Turn on the 24V remote start signal power on the laser power module and the red light indicator turns on...

Page 34: ...e take monitor for FC3000 as an example 5 1 Connect Connect 485 connecting wire to the 1st the 2nd pin of Rear panel s CTRL_INTERFACE which has 16 pins The 1st pin connects to the T R port of the wire the 2nd pin connects to the T R port of the wire Figure 5 1 the connection of 485 interfaces Then connect the other side of 485 wire to a computer which is installed the software Open the software Cl...

Page 35: ...odule Fiber Laser 32 Click set default button The next time the software starts it will automatically open the serial port Figure 5 2 Setting of serial port 5 2 Monitor Page Click Monitor to cut over the interface to Monitor Page just as the following figure 5 3 ...

Page 36: ...ts local mode Main power Green lamp on means the main power turn on Enable Green lamp on means the laser is enabled Red light Green lamp on means the red light turn on Laser Green lamp on means laser is being emitted 2 Current monitoring Current monitoring Display the sampled data values 3 Front panel Key switch Position of key switch Laser button Position of laser button 4 Data monitoring Tempera...

Page 37: ...number The number of the laser device Hardware version Hardware version of the device Firmware version Firmware version of the device 5 3 Setting Page The Page is just as the figure 5 4 The function of the different button is as the following table 5 2 Figure 5 2 Setting Page The function of the setting page is shown in the table below Table 5 2 The function of the buttons on Setting Page NO MODUL...

Page 38: ...d button Read the current fault shielding of the device Set button It is necessary to put the fault shielding file provided by the manufacturer under the installation folder of the software and then click the set enable button to enable it 5 System language settings 设为汉语 With this button you can translate the system language to Chinese 5 4 Decrypt Page Decrypt Page is just like figure5 3 There are...

Page 39: ...ijing Reci Laser Technology Co Ltd User Guide for Single Module Fiber Laser 36 Figure 5 3 Decrypt Page 5 5 Fault Query Page Figure 6 4 Fault Query Page Detail for the function is shown in the table below ...

Page 40: ... Table 5 3 The Function of the Button on the Page NO DESCRIPTION FUNCTION 1 Fault upload button Upload the Storage failure in device 2 Clear failures button Clear fault data saved in device 3 Detailed failures button Data required for the production of after sales service personnel ...

Page 41: ...ult information 6 2 Common faults solution The failure instructions and possible solutions are as follows Table 6 1 the failure instructions and possible solutions NO MESSAGE DESCRIPTION SOLUTION 1 Emergency Stop fault The Emergency Stop is pressed Turn the emergency stop clockwise and restart the laser to see if the fault still occurs If there is still a fault after all of above treatments please...

Page 42: ...he water pipes are installed correctly Ensure the cooler is working properly and the water flow meets the requirements If a fault is still happening with everything qualified please contact us 7 PrevBurn fault Laser internal optical path detection failure Contact our after sales service personnel to see if you can continue to use lasers 8 CurHard fault The laser module supply current exceeds the h...

Page 43: ...e Module Fiber Laser 40 NO MESSAGE DESCRIPTION SOLUTION 12 TemChip fault The chip of temperature measurement faults Please contact our after sales service personnel 13 TimChip fault The timekeeping chip faults Please contact our after sales service personnel ...

Page 44: ... the requirements in writing within a month 30 days from finding the problems In case of returning to the factory for maintenance packaging and transportation shall be carried out in accordance with the requirements of this Guide A third party will never covered by the warranty 7 2 Limit of warranty The following damages including the overall damage of the machine the damage of parts optical fiber...

Page 45: ... packaging boxes provided by Reci otherwise any damage caused thereby will not be repaired free of charge Please carry out inspection and acceptation according to the list when prepare to repairing or returning If the machine to be repaired or replaced does not return accompanied with all its wires Reci will not send the wires again When the products will be transported in winter please use high p...

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