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REC ACTIVE BMS 4S

 

 

 

 

 

15                                             

www.rec-bms.com

 

The temperature is 
too low for charging 
(under temperature 
charging disable). 

If cells are charged at temperatures 
lower than operating temperature range, 
cells are aging much faster than they 
normally would, so charging is disabled 
(2 °C temperature hysteresis). 
 
Charging is disabled, discharging is 
enabled. Charge optocoupler is disabled, 
discharge optocoupler is enabled. 

 

Wait until the battery’s 
temperature rises to usable 
range. 

 

Temperature sensor 
error. 

Temperature sensor is un-plugged or not 
working properly (2 s error hysteresis). 
 
Charging is disabled, discharging is 
disabled. Charge optocoupler is disabled, 
discharge optocoupler is disabled. 

 

Turn-off BMS unit and try to re-
plug the temp. sensor. If the BMS 
still signals error 8, contact the 
service. The temperature sensors 
should be replaced. 

Communication 
error. 

RS-485 Master-Slave communication 
only. 

 

10 

Cell in short circuit or  
BMS measurement 
error. 

Single or multiple cell voltage is close to 
zero or out of range, indicating a blown 
fuse, short circuit or measuring failure  
(20 s error hyst 10 mV voltage 
difference hysteresis). 
 
Charging is disabled, discharging is 
disabled. Charge optocoupler is disabled, 
discharge optocoupler is disabled. 

 

Turn-off the BMS and check the 
cells connection to the BMS and 
fuses. Restart the BMS. 

 

 

If the same error starts to signal 
again contact the service. 

11 

Main relay is in short 
circuit. 
 

If the main relay should be opened and 
current is not zero or positive, the BMS 
signals error 11. When the error is 
detected, the BMS tries to un-shorten 
the main relay by turning it ON and OFF 
for three times. 
 
Charging is disabled, discharging is 
disabled. Charge optocoupler is disabled, 
discharge optocoupler is disabled. 

 

Restart the BMS unit. If the same 
error starts to signal again 
contact the service. 

12 

Error measuring 
current.  
 

Current sensor is disconnected or not 
working properly. 
 
Charging is disabled, discharging is 
disabled. Charge optocoupler is disabled, 
discharge optocoupler is disabled. 

 

Turn-off the BMS and check the 
sensor connections, re-plug the 
current sensor connector. Turn 
BMS back ON. If the BMS still 
signals error 12, contact the 
service.  

13 

Wrong cell chemistry 
selected. 

In some application the chemistry pre-
set is compulsory (5 s error hysteresis).  
 
Charging is disabled, discharging is 
disabled. Charge optocoupler is disabled, 
discharge optocoupler is disabled. 

 

Use PC Control Software to set 
proper cell chemistry. 

Summary of Contents for ACTIVE BMS 4S

Page 1: ...perature protection under temperature charging protection active cell balancing up to 2 5 A DC per cell shunt current measurement resolution 20 mA 500 A 2 galvanically isolated user defined multi purp...

Page 2: ...k current temperature and cell s voltage determine state of charge SOC State of health SOH is determined by comparing cell s current parameters with the parameters of the new battery pack The BMS defa...

Page 3: ...REC ACTIVE BMS 4S 3 www rec bms com System Overview Figure 1 System overview BMS Unit Connections Figure 2 BMS unit front panel function overview...

Page 4: ...oupler charge collector 15 Optocoupler charge emitter darlington reverse protection diode polyfuse 16 Optocoupler discharge collector 17 Optocoupler discharge emitter darlington reverse protection dio...

Page 5: ...ly please go to website http www te com catalog pn en 776164 1 RQPN 776164 1 and read connector assembly datasheet AMPSEAL Automotive Plug Connector and Header Assembly in Application Specification an...

Page 6: ...or pin designator pin designator 1 2 AGND 3 B 4 A 5 6 5V to AGND 7 8 9 Galvanically isolated RS 485 EN 61558 1 EN 61558 2 serves for logging and changing BMS parameters Dedicated PC BMS Control Softwa...

Page 7: ...s with how many BMS units are connected then it sends the values in float format B T E M BMS temperature BMS first responds with value 1 then it sends the values of the BMS temperature sensor in float...

Page 8: ...ent coefficient Returns float value R A Z L R A Z L x xx Package cell difference Returns float voltage V C H E M C H E M xxx Li ion chemistry Returns unsigned char value S O C H S O C H x xx Charger S...

Page 9: ...een is turned on in 1 s intervals if the BMS is powered Error LED red is turned on in case of system error and blinks number of error with 50 duty cycle Between every number blinking a small timeout i...

Page 10: ...nge is above 20 A cells internal resistance is calculated Moving average is used to filter out voltage spikes errors Battery Pack Temperature Measurement Battery pack temperatures are measured by Dall...

Page 11: ...ient are taken into consideration at the SOC calculation Li Po chemistry algorithms have an additional voltage to SOC regulation loop inside the algorithm Actual cell capacity is recalculated by the n...

Page 12: ...n drive small signal relays or LED diodes Fig 7 shows two different connection schematics Both outputs can be used to drive LED diodes for charge discharge relay indication Both digital outputs can be...

Page 13: ...ontactor is turned on High current spikes degrade the contactor cells and input capacitors in the electronic device Fig 8 shows contactor connection with or without the pre charge circuit Figure 8 Con...

Page 14: ...n the charger 3 Cell voltages differs more than set BMS will try to balance the cells 5 s error hysteresis 20 mV voltage difference hysteresis Charging is enabled discharging is enabled Charge optocou...

Page 15: ...is Charging is disabled discharging is disabled Charge optocoupler is disabled discharge optocoupler is disabled Turn off the BMS and check the cells connection to the BMS and fuses Restart the BMS If...

Page 16: ...nit can be also supplied without the enclosure if an application is weight or space limited The dimensions of the BMS including connector without the enclosure are 109 mm x 100 mm x 38 mm Sufficient c...

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