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REC ACTIVE BMS 4S

 

 

 

 

 

10                                             

www.rec-bms.com

 

Balancing START Voltage: 

 

If errors 2, 4, 5, 8, 10, 12 are not present, highest cell voltage rises above Balancing START voltage and current is > 
0.2  A  (charging  stage)  the  BMS  initiates  balancing  algorithm.  A  weighted  cell  voltage  average  is  determined 
including cells DC internal resistance. Balancing algorithm calculates the voltage above which the cells are balanced. 
The lowest cell voltage is taken into account determining balancing voltage. 

 

Balancing END Voltage: 

 
If errors 2, 4, 5, 8, 10, 12 are not present, the cells above balancing END voltage are balanced regardless the battery 
pack current.  

 

Cell Internal DC Resistance Measurement: 

 

Cell  internal  DC  resistance  is  measured  as  a  ratio  of  a  voltage  change  and  current  change  in  two  sequential 
measurement cycles. If the absolute current change is above 20 A, cells internal resistance is calculated.  Moving 
average is used to filter out voltage spikes errors. 

 

 

Battery Pack Temperature Measurement: 

 

Battery pack temperatures are measured by Dallas DS18B20 digital temperature sensors. Up to eight sensors can 
be used in parallel. BMS should be turned off before adding additional sensors. If the temperature sensors wiring 
is placed near the power lines shielded cables should be used. 

 

BMS Current Measurement: 

 

A low-side precision shunt resistor for current measurement is used. A 4-wire Kelvin connection is used to measure 
the voltage drop on the resistor. As short as possible 

shielded cable

 should be used to connect the power shunt 

and BMS. The battery pack current is measured every second. A high precision ADC is used to filter out the current 
spikes. The first current measurement is timed at the beginning of the cell measurement procedure for a proper 
internal DC resistance calculation. Shunt connection is shown in Fig. 6. 
 

 

 

 

Figure 6:

 Shunt resistor connection. 

 

Summary of Contents for ACTIVE BMS 4S

Page 1: ...perature protection under temperature charging protection active cell balancing up to 2 5 A DC per cell shunt current measurement resolution 20 mA 500 A 2 galvanically isolated user defined multi purp...

Page 2: ...k current temperature and cell s voltage determine state of charge SOC State of health SOH is determined by comparing cell s current parameters with the parameters of the new battery pack The BMS defa...

Page 3: ...REC ACTIVE BMS 4S 3 www rec bms com System Overview Figure 1 System overview BMS Unit Connections Figure 2 BMS unit front panel function overview...

Page 4: ...oupler charge collector 15 Optocoupler charge emitter darlington reverse protection diode polyfuse 16 Optocoupler discharge collector 17 Optocoupler discharge emitter darlington reverse protection dio...

Page 5: ...ly please go to website http www te com catalog pn en 776164 1 RQPN 776164 1 and read connector assembly datasheet AMPSEAL Automotive Plug Connector and Header Assembly in Application Specification an...

Page 6: ...or pin designator pin designator 1 2 AGND 3 B 4 A 5 6 5V to AGND 7 8 9 Galvanically isolated RS 485 EN 61558 1 EN 61558 2 serves for logging and changing BMS parameters Dedicated PC BMS Control Softwa...

Page 7: ...s with how many BMS units are connected then it sends the values in float format B T E M BMS temperature BMS first responds with value 1 then it sends the values of the BMS temperature sensor in float...

Page 8: ...ent coefficient Returns float value R A Z L R A Z L x xx Package cell difference Returns float voltage V C H E M C H E M xxx Li ion chemistry Returns unsigned char value S O C H S O C H x xx Charger S...

Page 9: ...een is turned on in 1 s intervals if the BMS is powered Error LED red is turned on in case of system error and blinks number of error with 50 duty cycle Between every number blinking a small timeout i...

Page 10: ...nge is above 20 A cells internal resistance is calculated Moving average is used to filter out voltage spikes errors Battery Pack Temperature Measurement Battery pack temperatures are measured by Dall...

Page 11: ...ient are taken into consideration at the SOC calculation Li Po chemistry algorithms have an additional voltage to SOC regulation loop inside the algorithm Actual cell capacity is recalculated by the n...

Page 12: ...n drive small signal relays or LED diodes Fig 7 shows two different connection schematics Both outputs can be used to drive LED diodes for charge discharge relay indication Both digital outputs can be...

Page 13: ...ontactor is turned on High current spikes degrade the contactor cells and input capacitors in the electronic device Fig 8 shows contactor connection with or without the pre charge circuit Figure 8 Con...

Page 14: ...n the charger 3 Cell voltages differs more than set BMS will try to balance the cells 5 s error hysteresis 20 mV voltage difference hysteresis Charging is enabled discharging is enabled Charge optocou...

Page 15: ...is Charging is disabled discharging is disabled Charge optocoupler is disabled discharge optocoupler is disabled Turn off the BMS and check the cells connection to the BMS and fuses Restart the BMS If...

Page 16: ...nit can be also supplied without the enclosure if an application is weight or space limited The dimensions of the BMS including connector without the enclosure are 109 mm x 100 mm x 38 mm Sufficient c...

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