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Version Number: RBM1550-20210414A1

1

Operation Manual

Reboot RBM-1550

welding machines adopts the latest pulse width modulation (PWM) technology and insulated

gate bipolar transistor (IGBT) power module, which can change work frequency to medium frequency so as to
replace the traditional Transistor transformer with the medium frequency transformer. its characterized with portable,
small size, light weight, low consumption and etc. It is also an intelligent and easy-to-operate multi-function welding
machine with MMA, MIG GAS, MIG GASLESS and LIFT TIG. It has the characteristics of strong welding
performance and diversified usage scenarios. It can be used in both gas and gasless conditions, and the welding
effect is excellent. It is highly praised by welding enthusiasts. It is also very friendly to beginners in welding and can
quickly get started.

Part 1: Machine Introduction

1. MIG/MMA/LIFT TIG function selection.
2. Current display meter.

Digital ammeter is used to display preset current and
actual output current.

3. 220V, voltage input indicator light.
4. 110V, voltage input indicator light.
5. Fault light, overheating and overcurrent protection
light.
6. Spool gun and MIG gun switch
7. Small range voltage adjustment

It is recommended that the voltage does not need to
Be adjusted. The machine is a unified machine. The
voltage, current and wire feeding speed are
automatically matched. Only when the deviation is
too large, it can be adjusted
appropriately.

8. Adjust the current and wire feed speed knob

Turn clockwise to increase the current, turn
counterclockwise to decrease the current.

9. MIG welding torch connector
10.

Spool gun control socket

11.

Positive terminal

Positive Terminal. Welding current flows from the power source via heavy duty bayonet type terminals. It
is essential, however,that the male plug is inserted and turned securely to achieve a sound electrical
connection.

12.

Polarity conversion socket.

13.

Negative terminal

Welding current flows from the power source via heavy duty bayonet type terminals. It is essential,
however, that the male plug is inserted and turned securely to achieve a sound electrical connection

14.

Polarity slection plug

In MMA and LIFT TIG state, this plug does not need to be connected; in MIG gas welding state, this plug
is connected to positive terminal 11; in MIG airless welding state, this plug is connected to negative
terminal 13.

Summary of Contents for RBM-1500

Page 1: ...ght 5 Fault light overheating and overcurrent protection light 6 Spool gun and MIG gun switch 7 Small range voltage adjustment It is recommended that the voltage does not need to Be adjusted The machine is a unified machine The voltage current and wire feeding speed are automatically matched Only when the deviation is too large it can be adjusted appropriately 8 Adjust the current and wire feed sp...

Page 2: ...ng holder 10 25mm2 European quick plug 4 Ground clamp 1 2m 16MM2 cable 300A Ground clamp 10 25mm2 European quick plug 5 Conversion line 1 Conversion line only suit for 220V to 110V dual voltage input machines if not dual voltage machines no this line included 6 Transparent hose 1 2 5m black tracheaD5 5 12MM with American gas connectors at both ends the model of the connector is 5 8 18UNF 7 Brush a...

Page 3: ...rom the factory to the delivery to you It s inevitable that some uncontrollable factors will cause some internal components of the machine to become loose or even damaged in the process We recommend that you check the external device as soon as you get the welder and turn on the power to check to ensure that you receive It is a qualified product Precautions for power on inspection 1 Please make su...

Page 4: ...current A 45 1 30 6 30 6 Rated power capacity KVA 3 5 4 2 4 2 Current adjustment range A mig 30 140 mma 30 140 mig 30 175 mma 30 140 mig 30 175 mma 30 140 Welding thickness mm 1 0 1 0 1 0 Voltage adjustment range V 15 22 15 24 15 24 No load voltage V 55 5 55 5 55 5 Electrode diameter mm 0 8 1 0 0 8 1 0 0 8 1 0 Rated duty cycle 60 60 60 Efficiency 85 85 85 Power factor 0 7 0 7 0 7 Protection class ...

Page 5: ...BOOT RBM1600 MMA mode for welding 1 Select MMA process 2 Connect welding holder and ground clamp 3 To adjust the current Knob A only the current can be adjusted Note 1 The welding rod specification supported by reboot RBM1600 is below 4 0 5 32in usually 2 5 3 32in and 3 2 1 8in European style generally uses E6013 American style generally uses E7018 and stainless ...

Page 6: ...s rust or oil stains it is recommended to polish with sandpaper or a grinder 3 When welding the spatter is very big and it feels very difficult to weld Please try to change the polarity connection of the ground wire clamp and the welding clamp with the machine 4 During the welding process if the time exceeds 3 minutes overcurrent protection may occur You need to stop working for a few minutes let ...

Page 7: ...Version Number RBM1550 20210414A1 7 2 Use mixed gas protection usually a mixture of argon and carbon dioxide 1 3 Connect MIG gun and ground clamp ...

Page 8: ...Version Number RBM1550 20210414A1 8 1 4 Install wire spool 0 030 0 8mm 0 040 1 0mm diameter 4 100mm 1kg wire spool 1 5 Set drive roll ...

Page 9: ...r 2 Gas welding requires the use of V type wire feed wheels which are suitable for ordinary carbon steel welding wire and stainless steel welding wire and need to use CO2 gas or CO2 and Argon gas mixture 1 6 Feed wire and set pressure The pressure should not be too loose too loose will cause the welding wire to slip and the wire feeding is unstable and too tight will cause the welding wire to slip...

Page 10: ...e 2 Attach hose and regulator to gas bottle 1 9 Installation of welding torch The welding wire should be extended outside the European central socket and then install the welding torch The wire guide tube and contact tip of the welding torch need to match the welding wire Press and hold the torch switch wrench for more than 3 seconds to not weld This is fast wire feeding Let the welding wire be qu...

Page 11: ...ose 0 8mm welding wire and mixed gas 4 The machine is a unified machine adjust this knob current voltage and wire feeding speed are adjusted at the same time and automatically match 5 V for the unsatisfactory automatic adjustment of the machine the voltage can be fine tuned with the current and wire feeding speed unchanged 1 12 With contact tip 1 4 from metal depress trigger completely to initiate...

Page 12: ...e contact tip that is more than the welding wire loosen the wire feed mechanism pinch wheel rotate the welding wire reel clockwise turn the welding wire back to the wire feed reel pay attention to pinch the welding wire with your right hand to avoid the wire bounce 1 14 Structure of welding gun ...

Page 13: ...feeding to be unstable 8 The installation of the wire feeding reel should not be too loose or too tight which will cause the welding wire of the wire reel to spring off and the wire feeding is too slow Possible problems 1 There is no response when turning on the power please check the plug connection 2 There is no response when turning on the power please open the cover and check whether the inter...

Page 14: ...Set polarity for MIG Flux cored gasless Reboot RBM 1550 outstandingly supports 1 0 mm diameter welding wires and automatically and intelligently matches the best welding parameters according to different specifications of welding wires to achieve the best results 2 3 Connect MIG gun and ground clamp Flux cored wire ...

Page 15: ...e other side is 0 040 1 0mm to match the corresponding wire diameter 2 Gear wire feed wheel gear wire feed wheel is suitable for flux cored welding wire our standard configuration has 1 piece of 1kg flux cored welding wire which can be directly installed and used 2 6 Feed wire and set pressure The pressure should not be too loose too loose will cause the welding wire to slip and the wire feeding i...

Page 16: ...igital sign on the rear panel of the machine for the input voltage the wrong voltage will damage the machine RBM1550 only has 230V voltage input RBM1550D supports 110V or 220V voltage input 2 8 Please connect CO2 gas 1 Attach gas hose to machine 2 Attach hose and regulator to gas bottle ...

Page 17: ...orch The wire guide tube and contact tip of the welding torch need to match the welding wire Press and hold the torch switch wrench for more than 3 seconds to not weld This is fast wire feeding Let the welding wire be quickly delivered to the gun head 2 10 Remove consumables and depress trigger until wire comes out Replace consumables 2 11 Be sure to use porcelain nozzles ...

Page 18: ...tisfactory automatic adjustment of the machine the voltage can be fine tuned with the current and wire feeding speed unchanged 2 13 With contact tip 1 4 from metal depress trigger completely to initiate arc 2 14 To replace the welding wire Use the cutting pliers to cut off the front section of the contact tip that is more than the welding wire loosen the wire feed mechanism pinch wheel rotate the ...

Page 19: ...unstable 8 The installation of the wire feeding reel should not be too loose or too tight which will cause the welding wire of the wire reel to spring off and the wire feeding is too slow Possible problems 1 There is no response when turning on the power please check the plug connection 2 There is no response when turning on the power please open the cover and check whether the internal connecting...

Page 20: ...tting polarity conversion wire and ground wire connection please follow point A above 3 flux cored wire welding panel setting polarity conversion wire and ground wire connection please follow point B above 4 Connect the spool gun The spool gun is not a standard configuration and needs to be purchased separately ...

Page 21: ... wheel one side is 0 030 0 8mm and the other side is 0 040 1 0mm to match the corresponding wire diameter 2 For the installation of the wire feed roller please see the mark 2 in the picture 5 3 LIFT TIG mode Reboot RBM 1550 for thin plates with higher welding process requirements or welding with higher process requirements especially for stainless steel welding you can use the LIFT TIG mode which ...

Page 22: ...Version Number RBM1550 20210414A1 22 1 Select Lift TIG process 2 How to connect ...

Page 23: ...Version Number RBM1550 20210414A1 23 Remark TIG welding gun is not included in the package you need to purchase it separately 3 Adjust the current only the current can be adjusted ...

Page 24: ...he size of the tungsten needle must match the collet and collet body of the welding gun otherwise it cannot be installed 6 In this mode argon welding must be used possible problems 1 There is no response when starting up please check the plug connection 2 There is no response when booting up please open the cover and check whether the internal connection wires are loose 3 During the welding proces...

Page 25: ...Version Number RBM1550 20210414A1 25 Part 7 Troubleshooting Observe all Safety Guidelines detailed throughout this manual ...

Page 26: ...wire drive motor is running make sure that the correct drive rolls are installed in the machine 2 Check for clogged cable liner or contact tip 3 Check for proper size cable liner and contact tip 4 Check if the spool gun switch located in the wire drive compartment is set to the desired location Part 8 Welding parameter settings mig machine welding parameters Material Wire Type Shielding Gas 20 30 ...

Page 27: ... 140 17 5 3 6 170 18 5 3 6 Flux Core d E71T 11 None DCEN 0 030 0 8mm Wire speed Voltage Inductance 80 13 5 10 80 13 5 5 10 95 14 5 5 10 135 16 5 10 80 13 5 10 80 13 5 5 10 95 14 5 5 10 135 16 5 10 0 040 1 0mm Wire speed Voltage Inductance 80 14 5 10 80 14 5 5 10 110 15 5 5 10 80 14 5 10 80 14 5 5 10 110 15 5 5 10 Stainless Steel ER308L Tri Mix 90 He 7 5 Ar 2 5 CO2 DCEP 0 040 1 0mm Wire speed Volta...

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