Real Flame HEATSEEKER 1000 Installation & Operating Manual Download Page 1

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HEATSEEKER

GAS FIREBOX

INSTALLATION & OPERATING MANUAL

The Heatseeker Gas Firebox is approved to be installed into a masonary

fireplace and as a zero clearance firebox and is designed to operate on

Natural Gas and Propane (LPG) gases ONLY. Approval Number GMK10100.

Installed primarily as a decorative appliance. Not certified as a Space Heater.

VERSION 35

Summary of Contents for HEATSEEKER 1000

Page 1: ...rebox is approved to be installed into a masonary fireplace and as a zero clearance firebox and is designed to operate on Natural Gas and Propane LPG gases ONLY Approval Number GMK10100 Installed prim...

Page 2: ...n outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only at our option To the extent permitted by law Glen Dimplex ex...

Page 3: ...SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILST IT IS IN OPERATION CARE MUST BE TAKEN TO ENSURE THAT ANY RETURN AIR REGISTER OR EXHAUST SYSTEM DOES NOT ADVERSLEY AFFECT THE OPERATION OF THE AP...

Page 4: ...Clearance Model Assembly 25 Zero Clearance Model Installation Procedure 26 Lighting instructions 27 Commissioning 28 Optional Safety Screen 29 Flue Requirements 32 Optional Power Flue 33 Introduction...

Page 5: ...25 0 80 kPa 37 ULPG 2 x 1 10 2 60 kPa 33 HSIB850 Fitted with Magiglo 540 or 540EI burner Gas Injector Size mm TPP N G C Mj Hr Natural Gas 2 x 2 25 0 80 kPa 37 ULPG 2 x 1 10 2 60 kPa 33 Fitted with Mag...

Page 6: ...n then wind out 2 1 2 full turns 3 Adjust maximum burner pressure screw wind max pressure screw out 2 full turns 4 Ignite burner and set to maximum rate 5 Adjust regulator pressure until burner pressu...

Page 7: ...using a gather single skin flue and AGA approved gas cowl If the flue is to be exposed or enclosed with any combustible material the appropriate approved twin skin flue and gas cowl is required For Ty...

Page 8: ...E J H H FRONT 3 SIDED FRONT 4 SIDED E B A D C F DIMENSIONS Heatseeker 600 Heatseeker 600 Trim A B C D E F 790 800 740 670 100 75 A B C D E F G H 670 740 370 610 605 130 330 365 I J K L 380 150 65 60 8...

Page 9: ...E H J FRONT 3 SIDED FRONT 4 SIDEDE B A D C F DIMENSIONS Heatseeker 850 Heatseeker 850 Trim A B C D E F 1040 800 990 670 100 75 A B C D E F G H 665 980 370 860 605 130 330 365 I J K L 380 150 65 60 9...

Page 10: ...H E B A FRONT 3 SIDED FRONT 4 SIDED D C F DIMENSIONS Heatseeker 1000 Heatseeker 1000 Trim A B C D E F 1190 800 1140 670 100 75 A B C D E F G H 665 1130 370 1005 605 130 330 365 I J K L 380 150 65 60...

Page 11: ...J FRONT 3 SIDED FRONT 4 SIDED E B A D C F DIMENSIONS Heatseeker 600 ZC Heatseeker 600 ZC Trim A B C D E F 790 800 740 670 100 75 A B C D E F G H 665 730 415 675 235 650 I J K L 380 150 65 60 11...

Page 12: ...J FRONT 3 SIDED FRONT 4 SIDEDE B A D C F DIMENSIONS Heatseeker 850 ZC Heatseeker 850 ZC Trim A B C D E F 1040 800 990 670 100 75 A B C D E F G H 665 985 415 930 235 650 I J K L 380 150 65 60 12...

Page 13: ...J E B A FRONT 3 SIDED FRONT 4 SIDED D C F DIMENSIONS Heatseeker 1000 ZC Heatseeker 1000 ZC Trim A B C D E F 1190 800 1140 670 100 75 A B C D E F G H 665 1130 415 1075 235 650 I J K L 380 150 65 60 13...

Page 14: ...urner just in front of the 2 square tabs on the log support panel Figure 2 Place the 14 large coals and 8 small coals on top of the white ceramic blanket Ensure front row of coals are placed 10 12mm a...

Page 15: ...Flame Pebble Tray needs to be ordered for this option Note If a coals only configuration is being used use the same set up as pebbles Figure 5 Install the metal angle at the rear of the fireplace and...

Page 16: ...Recommended Set Up 400 Burner STEP 1 Place coals on top of the burner Maximum 4 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burn...

Page 17: ...Recommended Set Up 540 Burner STEP 1 Place coals on top of the burner Maximum 6 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burn...

Page 18: ...Recommended Set Up 750 Burner STEP 1 Place coals on top of the burner Maximum 9 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burn...

Page 19: ...commended Set Up 400 Burner STEP 1 Place coals on top of the burner Maximum 4 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burner...

Page 20: ...commended Set Up 540 Burner STEP 1 Place coals on top of the burner Maximum 6 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burner...

Page 21: ...commended Set Up 750 Burner STEP 1 Place coals on top of the burner Maximum 9 coals on burner channel STEP 2 Place underlying layer of logs STEP 3 Place top layer of logs Note Do not overcrowd burner...

Page 22: ...it following the procedure on page 27 Install the 225mm AGA approved gas cowl where using the chimney to vent the fumes Test the unit for safe operation and show customer correct operating procedures...

Page 23: ...ht Ensure frame is suitable for fire weight HEATSEEKER ZERO CLEARANCE MODEL MODEL A B C D 600 750 750 450 2100 850 750 1000 450 2100 1000 750 1150 450 2100 Frameout Dimensions in mm IMPORTANT Install...

Page 24: ...suit the Heatseeker model you are fitting This should be fitted to the firebox as shown on page 25 Components No Description Qty 1 Panel Base 1 2 Panel Side LH 1 3 Panel Side RH 1 4 Panel Rear 1 5 Pa...

Page 25: ...ase panel and secure 3 Secure gather Item 6 to main fire box 2 Secure side strips Item 7 and top strip Item 8 to main fire box ITEM 1 ITEM 7 ITEM 8 ITEM 7 ITEM 6 4 Secure LH and RH side panels Items 2...

Page 26: ...flue to 600mm minimum above roof line Min total flue run 3 6m Plaster to unit with trim removed Install trim Assemble unit as per page 19 Test the unit for safe operation and show customer correct op...

Page 27: ...1000 1 To light the pilot press in and turn the gas control knob anticlockwise to the pilot position Fig 1 2 Depress the knob and press the red button If the pilot lights continue to depress knob for...

Page 28: ...nce DO NOT use or store flammable materials near this appliance DO NOT spray aerosols in the vicinity of this appliance while it is in operation TO TURN OFF GAS TO APPLIANCE A Turn the switch to OFF p...

Page 29: ...ed at the handle and the holding bracket to hold the screen in the open and closed position respectively OPTIONAL SAFETY SCREEN Installation Method 1 Fit the 18 mm magnets on to the screen Place the m...

Page 30: ...onto the top baffle of the combustion chamber using the holding bracket as a guidance 3 Assemble the safety screen with the holding bracket a Screw the screen onto the holding bracket inserts b Use M5...

Page 31: ...l the screen up to release it from the lookcing mecaninsm b Make sure the magnets face the base plate c Check for strong magnetic attanchmet between base plate and screen magnets by pulling the handle...

Page 32: ...cowl These notes must be read in conjunction with AGA code 601 Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3 6m flue is required to protrude 500mm above roof...

Page 33: ...Module 1 x Electronic Ignition Pack 1 x Baffle 1 x Pressure Differential Switch 1 x Loom 1 x Termination Cowl horizontal or vertical FLUE REQUIREMENTS Electrical Wiring between Fan Unit Kit Fan Casing...

Page 34: ...50mm between the top of the motor and any fixed object i e ceiling or stud work This is so the top of the fan box can be removed WIRING OF THE POWER FLUE All wiring for the power flue is carried out a...

Page 35: ...other opening into a building with the exception sub floor ventilation 500mm ELECTRICAL SHOULD THE SUPPLY FLEX AT THE BACK OF THE FIREBOX BE DAMAGED A SPECIALLY PREPARED FLEX IS REQUIRED FOR REPLACEME...

Page 36: ...firebox has a spigot equivalent to the inner flue spigot diameter of the firebox the top of the muffler has a 150mm spigot which the motor fits to or the 150 200 twin skin flue if required The flow a...

Page 37: ...n 4 and 8 may be used These values will give flue gas temperatures of 140 C and 220 C respectively For appliances with modulating burners the CO2 concentration in the flue shall be considered when the...

Page 38: ...LEARANCE Minimum clearance 250mm 150mm 200mm twin skin flue optional for additional height Ensure there is adequate ventilation within this cavity to prevent motor over heating Baffle Height 980mm and...

Page 39: ...TYPICAL POWER FLUE FRAMEOUT Fan Casing Pressure Differential Switch Motor Motor 39...

Page 40: ...x 200mm or 200 250mm flue extension 250mm min 900mm Min Distance Domestic 220mm 200mm or 300mm 500mm 25mm Flush Cowl termination Top Termination Flue Access Panel NOTE 1 Maximum of 4 elbows 45 or 90...

Page 41: ...D E F G H 302 348 345 55 5 90 40 20 200 250 150 200 I J K L M N O P 13 20 120 60 105 75 45 112 MODELS H mm G mm Double Vision Hot Box and all Heatseekers 150 200 Pure Vision Simplicity Elegance Signat...

Page 42: ...DIMENSIONS Internal Power Flue Motor Internal Power Flue Motor 200 250 A B C D E F G H 268 281 331 311 202 152 300 128 A B C D E F G H 268 281 322 336 252 202 336 128 42...

Page 43: ...ront of burner B The power polarity is reversed Check polarity B Sparker is to far from metal C Pressure switch Power Flue is not operating correctly Adjust sparker so it cross lights to metal Remove...

Page 44: ...red LED light that indicates the possible cause of a problem the LED light will flash in different sequences for different problems the most common are Long Flash Short Flash 1 0 Normal Running State...

Page 45: ...POWER FLUE CONTROL MODULE Heat Sensor Sparker Power Fan Pressure Switch Double Block Solenoid NOTE For C Bus and or fresh air damper interlock systems please contact us for wiring diagrams and relevan...

Page 46: ...tor SC 75 03N S I T ODS Pilot Assembly Natural Gas 03P S I T ODS Pilot Assembly Propane Gas 04 1 2 Male to 1 2 Copper Union 05 1 2 to 3 8 Hex Nipple 06 5 16 90O Union Elbow 07 1 4 Nut and Olive 08 Inj...

Page 47: ...A trafficable roof designed for personal or public use the end of the flue shall be at least 2 meters above the roof level This dimension is to be increased where necessary so that the minimum distanc...

Page 48: ...tseeker with trim in place 2 Install marble over trim up to the fire opening Use liquid nails to fix to wall Marble should look like the diagram below once it has been installed and before mantelpiece...

Page 49: ...e Federation 1460 1300 1170 950 950 235 Windsor Universal 1810 1665 1180 1090 860 280 100 80 Bouvier Universal 1810 1665 1180 1090 860 280 100 80 Kensington Universal 1810 1665 1180 1090 860 280 100 8...

Page 50: ...RK FLAME SENSING GAS VALVE TECHRITE IGNITION PACK TAIS CP R15 D5 000V ON OFF SWITCH BROWN BLUE BLUE BLUE BLUE BROWN BROWN BROWN HIGH NOT USED WHITE LOW WHITE BLACK BLUE BLACK MED BLUE FAN GREEN YELLOW...

Page 51: ...51...

Page 52: ...elong hotmail com au Sydney NSW Showroom 546 Pacific Highway Chatswood NSW 2067 Ph 02 8905 0189 Fax 02 8905 0192 E mail info realflame com au Miranda NSW Showroom 36 Kareena Rd Miranda NSW 2228 Ph 02...

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