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Real Flame ELEMENT 1200, Installation And Operation Manual

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Real Flame ELEMENT 1200 Installation And Operation Manual Download Page 1

I N S TA L L AT I O N   A N D   O P E R AT I O N I N G   M A N U A L

Version 10

E L E M E N T   12 0 0   & 18 0 0   D O U B L E   S I D E D

S PA C E   H E AT E R S

Consumer safety information: please read this manual before installing and operating this appliance. 
Failure to follow these instructions may result in a possible fire hazard and/or injury and will void the 
warranty.

The Element 1200 & 1800 Double Sided space heaters are suitable to be installed into a frame out 
installation. Designed to operate on Natural gas and LPG 

Approval no.GMK 10441 

Summary of Contents for ELEMENT 1200

Page 1: ...this manual before installing and operating this appliance Failure to follow these instructions may result in a possible fire hazard and or injury and will void the warranty The Element 1200 1800 Dou...

Page 2: ...MINIMUM FRAMEOUT DIMENSIONS 19 INSTALLATION INSTRUCTIONS 20 EXTERNAL WALL MOUNTED FAN MODULE INSTALLATION 22 0M 5M FLUE INLINE FAN MODULE 24 COMMISSIONING PROCEDURE 30 DOOR REMOVAL AND FITMENT 31 MED...

Page 3: ...firebox This is a normal condition and is not covered by warranty WARNING The Element Double sided space heater has a primary safety glass fitted This safety glass is fitted to this appliance to reduc...

Page 4: ...rating Pressure TPP 0 73 kPa High 0 50 kPa Low 2 30 kPa High 1 60 kPa Low Max Min Inlet Pressure Range 1 13kPa 5 00kPa 2 75kPa 5 00kPa Injector Size 3 X 1 90 mm 3 X 0 90 mm Aeration Settings Universal...

Page 5: ...ressure Range 1 13kPa 5 00kPa 2 75kPa 5 00kPa Injector Size 3 X 2 30 mm 3 X 1 00 mm Aeration Settings Universal Media Setup Natural Gas LPG Driftwood with black diamond glass 1 5 2 5 2 5mm RH end 9 0...

Page 6: ...6 Page OPERATION INSTRUCTIONS...

Page 7: ...calling for heat NOTE Should the fire not start a post purge may occur turn off remote wait 5 minutes before reattempting to light the fire NOTE The 1200DS is fitted with a gas pressure switch in the...

Page 8: ...hanges to a new time period the temperature will be set automatically according to that period s setting Programming Each day of the week can be programmed individually for 4 periods P1 P2 P3 and P4 m...

Page 9: ...at ID code unless instructed by the manufacturer With the thermostat off press the following sequence of buttons P T T The LCD display will show CL Code Learn for 2 seconds then return to the normal O...

Page 10: ...assume that the Modulating valve has been installed into a fireplace with the WiFi module connected WiFi Set up From Factory settings the Fireplace will broadcast an Access Point for the Mobile App t...

Page 11: ...example the RealFlame_36AAAA is the fireplace to select Step 6 Once you select the network of your fireplace you will be transported to a screen to input the network password The password will be real...

Page 12: ...ns you have connected to the device using the fireplace WiFi Check Step 1 1 under Setting up remote access to the fireplace to connect to your fireplace from any location Step 9 Congrats you have conn...

Page 13: ...this tab opens Step 13 Select your home WiFi network and input the password This process links the fire to your WiFi Make sure your phone is connected to the same network the fire is Setting up remote...

Page 14: ...WiFi connection to home WiFi network on Open Realflame fire app Click YES Step 15 Clicking Yes will open the registration section which once completed will allow you to access your fireplace from anyw...

Page 15: ...replace is powered off at the Main switch upon being powered on the Fireplace will show its Access point Realflame_XXXXXX for 30 seconds If you join the access point with your mobile device you will b...

Page 16: ...ted Connect Powerflue fan loom Flues not connected or incorrectly installed refer red black labels Check Installation and connect flues The fire cuts off and won t relight The over temp snap disc has...

Page 17: ...17 Page IN STALL ATION INSTRUCTIONS...

Page 18: ...P 445 395 150 275 848 823 445 395 150 300 848 823 UNIT Q R S T U 1200DS 74 5 OD 100 23 100 40 1800DS 74 5 OD 100 23 100 40 E incl clearance standoffs G H I J F excl clearance standoffs O incl clearan...

Page 19: ...imber frame dimension Once 10mm plasterboard is added on both sides this will lead to the frameless trim protruding by approx 10mm For a flush finish C may be increased to 420mm 2 Allows for flue atta...

Page 20: ...lled with gas installation code AS NZS5601 1 2013 and applicable electrical installation code AS3000 Test for gas leaks prior to operating appliance Check gas pressures and adjust if incorrect FLUE CO...

Page 21: ...place build any obstruction plant any bushes or for any reason attempt to conceal the flue termination To do so will affect the operation of the fireplace and may be hazardous This unit must always ve...

Page 22: ...t 6 Connection to wall mounted fan terminal Cut tube to length where required Ensure ends are burr free and round test fit flue will slide over connection Apply an 8mm silicon bead fully around the in...

Page 23: ...ction end Fit flue clamp over flue loosely Cut flue exhaust tube hot tube to length Approximately flush with wall exit Connection plate will sit against wall Cut Air intake flue Ensure ends are burr f...

Page 24: ...ection to fan module to appliance run flue from appliance to bottom entry on fan module Support flue with brackets as required NOTE A minimum of 2m of flue must be run between appliance and fan module...

Page 25: ...ction is fully sealed 6 Connect power lead to fan module Ensure lead is clipped to support where required Do not use connection to support lead Apply an 8mm thick silicon bead fully around heater conn...

Page 26: ...he exit face of wall It is recommended that the tubes are cut slightly longer and pushed back into wall upon fixing of wall terminal Allow flue movement between terminal and last flue hanging clip Cut...

Page 27: ...50 x 450 access panel NOTE a minimum of 2m of flue must be run between appliance and fan module Run flue from appliance to bottom entry on fan module NOTE A minimum of 2m of flue must be run between a...

Page 28: ...d Install in to roof penetration Install supports for base of penetration kit 6 Connection to rooftop terminal Prepare roof penetration Remove cowl from termination if fitted Apply an 8mm thick silico...

Page 29: ...e Ensure flue is supported and clipped where required Flue Discharge Connection Connect hot exhaust flue and air intake flue as per below Apply an 8mm silicon bead fully around the inside of the flue...

Page 30: ...heck for CO leakage 13 Handover instructions to owner 14 Instruct owner on how to operate the fireplace safely 15 Instruct owner how to isolate appliance in an emergency NOTE Appliance is fitted with...

Page 31: ...m bottom legs and pull down to remove top from locating tabs Note the legs are held in place by magnets and may require gentle prying to remove Tilt door back and check all bolt holes line up Slide do...

Page 32: ...specific instructions below for each media type Media where accross the burner should be layed in a criss cross pattern along the full length of the burner Do not place media along the burner channel...

Page 33: ...Use of other media may result in explosive media which may cause injury or damage Spread pebbles over the media support tray ensure no pebbles are inside the media retainer area and the burner channe...

Page 34: ...Ensure no pebbles are inside the media retainer area and the burner channel Pebbles should appear as a random mix and not be stacked more than 1 high in a few spots Ensure media is not heaped in area...

Page 35: ...35 Page MEASURING BURNER TEST POINT PRESSURE The appliance is supplied with a burner pressure test point located under the lower trim on the gas valve side Remove lower trim to access...

Page 36: ...MENDED STEP To avoid damage to the insulation apply low tack tape to the burner to restrain the insulation into position Avoid pressing the tape onto the media The insulation media may easily crack if...

Page 37: ...assembly can now be removed 31 Replace with correct size injectors 32 Adjust aeration settings to correct settings as per table on the specification page Loosen aeration cap screw approx turn Rotate c...

Page 38: ...nnection to the end of the burner Burner can now be lowered fully into the firebox 43 Refit burner retaining screws 44 Refit pilot assembly ensure pilot is firmly against burner with no gap between th...

Page 39: ...ng Flame should not be excessively yellow or sooting on media Some minor buildup may occur over long hours of use Note appliance takes 15 20 minutes to achieve full colour Check flames are not smother...

Page 40: ...40 Page PARTS LIST Parts Picture Valve SIT Pilot assembly refer gas type Injector Natural gas refer gas type Millenium receiver Millennium remote control Techrite Ignition pack gas control...

Page 41: ...41 Page APP EN DIX 1 FL UE TERMINATION...

Page 42: ...42 Page APP EN DIX 2 WIRING DIAGRAMS 1200DS 1800DS...

Page 43: ...ation Settings Natural Gas LPG Driftwood with Small Coals 2 0 4 0 4 0mm RH end Not Available Forest Floor with black diamond glass 1 5 2 5 2 5mm RH end 9 0 9 0 9 0 mm Black Diamond glass 1 5 2 5 2 5mm...

Page 44: ...main burner Do not use any other media than as supplied and recommended by the manufacturer Use of other media may result in explosive media which may cause injury or damage Spread small coals out ove...

Page 45: ...area Do not overfill with media above the pilot cover level Ensure the pilot flame is not impinged by media and can cross light the main burner Do not use any other media than as supplied and recommen...

Page 46: ...t has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only at our option To the extent permitt...

Page 47: ...47 Page Real Flame Australia www realflame com au 1300 554 155 Real Flame New Zealand www realflame co nz 0800 666 2824...

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