Real Flame Captiva 900 Installation & Operating Manual Download Page 50

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49 |

P a g e

PARTS LIST

Valve

SIT Pilot assembly

Injector

Burner

Remote control

Sit Ignition pack / gas control

Summary of Contents for Captiva 900

Page 1: ...ACE HEATER MODELS 700 900 1100 INSTALLATION OPERATING MANUAL The Inspire space heater is suitable to be installed into a frame out installation Designed to operate on Natural gas and LPG gas Approval no GMK 10528 Version 10A ...

Page 2: ... It has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only at our option To the extent permitted by law Glen Dimplex excludes liability for consequential loss or any other loss or damage caused to property or persons arising from any cause whatsoever and damage arising from normal wear and t...

Page 3: ...code for gas burning appliances and any other relevant statutory regulations Do not modify this appliance In all cases the installation of this appliance shall meet the requirements as set out in AS NZS5601 1 2013 Do not install in a fireplace as a Type 1 installation NOTE A slight smell may be apparent for the first few hours of use This is due to the heat resistant paint curing It is recommended...

Page 4: ...RNAL WALL MOUNTED FAN TERMINAL 10 ROOFTOP POWERFLUE TERMINATION 14 Insulation requirements for flue runs 14 TIMBER FRAME INSTALLATION 20 MEDIA INSTALLATION 22 MEDIA TYPES 22 COMMISSIONING PROCEDURE 36 OPERATION USER INSTRUCTIONS 36 APPLIANCE QUICK OPERATION 36 REMOTE CONTROL OPERATION 37 TECHNICAL DATA 37 TROUBLESHOOTING 42 WIRING DIAGRAM 44 AERATION ADJUSTMENTS and BURNER SIZES 45 CONVERSION DETA...

Page 5: ... hr Natural Gas 1 X 2 45mm 0 89kPa high 0 42kPa Low 24 0 High 16 0 Low LPG 1 X 1 45mm 2 49kPa High 1 58kPaLow 24 0 High 19 0 Low Inspire 1100 GAS TYPE INJECTOR SIZE TPP N G C MJ hr Natural Gas 1 X 2 65mm 0 88kPa High 0 41kPaLow 29 0 High 20 0 Low LPG 1 X 1 50mm 2 45kPa High 1 51kPaLow 27 0 High 21 0 Low Max Min inlet pressure range Natural gas 1 13kPa 5 00 kPa LPG 2 75kPa 5 00 kPa Note Gas pressur...

Page 6: ...5 P a g e Inspire 700 Inspire 900 ...

Page 7: ...6 P a g e Inspire 1100 Power Flue ...

Page 8: ...s leaks prior to operating appliance Check gas pressures and adjust if incorrect WARNING Transit material such as cardboard packaging pallet plastic wrap glass packaging warning labels and burner media protection must be removed prior to use FLUE CONFIGURATIONS 1 Wall mount powerflue module Flue configurations are a maximum of 5m flue runs less than 5m are permitted 2 Rooftop powerflue termination...

Page 9: ...heavy snow areas take extra care to prevent blocking flue termination with snow removal equipment Flue gases exiting flue terminals are very hot and must not be restricted to assure fireplace combustion is not affected Do not place build any obstruction plant any bushes or for any reason attempt to conceal the flue termination To do so will affect the operation of the fireplace and may be hazardou...

Page 10: ...9 P a g e INSPIRE FLUE TERMINAL LOCATION ...

Page 11: ...s specified by AS NZS 5601 1 Clause 6 9 3 Run exhaust flue and air intake flue as required Maximum run 5mts Flues can be run next to each other Maintain the required clearances to combustibles Connection to appliance Cut tube to length where required Ensure ends are burr free and round test fit flue will slide over connection ...

Page 12: ...m from the end Apply an 8mm silicon bead fully around the inside of the flue end heater connection end Fit flue clamp over flue loosely Slide flue onto connection spigot fully Tighten clamp fully Wipe excess silicon visually check connection to ensure connection is fully sealed Repeat above with air intake flue pipe to heater connection Clip flues as required to provide adequate support Connection...

Page 13: ...e through approx 100mm further will be pushed back once terminal fitted Feed power cable through wall and into wall terminal Slide flue onto connection spigot fully Tighten clamp fully Wipe excess silicon visually check connection to ensure connection is fully sealed Feed air intake flue pipe through location spigot and fit retaining screw ...

Page 14: ...13 P a g e Push fan terminal into position And affix to wall Uneven or rough surfaces may require sealant along top and side gaps Connect power cable connector Fit cable clamp to cable Fit front cover ...

Page 15: ... point on the roof Refer image above The termination s spigot and the roof penetration pipe is 250mm in diameter Flue length Insulation Requirement 0 5 mts Uninsulated flue run 5 8 5 mts Insulated flue run For 5 8 5 meter flue runs only the supplied insulation must be used and only the exhaust pipe is to be insulated The initial 300mm from the appliance exit and the last 700mm from the rooftop ter...

Page 16: ...on required X N 1 mts 8 5 1 7 5 mts Insulation is supplied in lengths of 1000mm Initial 300mm from appliance exit may remain uninsulated Refer image below Last 700mm from rooftop termination down may remain uninsulated Note The insulation can be cut to shorter lengths to allow for bends ...

Page 17: ...ibles Insulate flue for runs over 5mts as required Rigid glass wool insulation with 25mm wall thickness The insulation is pre slit and can be fitted around the flue pipe like a collar It can also be cut to required size to fit around sharp bends Run both flexi pipes from the appliance to the roof space Fit insulation on the flexi pipe as shown Use aluminium tape to seal the insulation and ensure i...

Page 18: ...ue and on the heater spigot Smear the silicon around the spigot and pipe Recommended Silicon Non acetic neutral cure 200 C or higher temperature rated Bostik RTV 922 or similar Slide flue onto connection spigot fully Tighten clamp fully Wipe excess silicon visually check connection to ensure connection is fully sealed Repeat above with air intake flue pipe to heater connection Clip flues as requir...

Page 19: ...t to flex bend the pipe too sharply and risk slitting the pipe If possible to insulate the flue pipe through the roof penetration then fit insulation to the exhaust pipe Fit the termination on to the access panel and match the rivet holes to rivet the termination to the access panel Use only the rivets provided On the termination end Fit clamp loosely apply silicon inside the pipes Apply an 8mm si...

Page 20: ...le from the appliance to the termination Ensure the cable is clamped only to the intake pipe to secure the cable from hanging loose touching the hot flue gases pipe Use the clamp provided The clamp can be opened like a collar and fitted around on the flue Flex collar and fit around the access panel Socket the collar all the way up close to the air intake slots Ensure there is a rubber seal top and...

Page 21: ...uilder shall provide a 10amp GPO to the rear back corner of the frame out with an isolation switch fitted at the appliance or on an adjacent wall within the room where the fire can be seen An adequate gas line should be run down the front right hand side of the frame out terminating approximately 1m from the base this should be run down the inside face of the timber ...

Page 22: ...eft hand side of the base Coil any excess at this point The frame out can now be plastered and finished 3 For pre hand over final install the plaster should be cut out using the template supplied Then sit the appliance in position on the base Push the left hand side of the appliance back allowing room to plug the 3 pin lead into the GPO provided and to connect the control loom Then return applianc...

Page 23: ...ed supplied media is to be used Do not use any other media than as supplied and recommended by the manufacturer NOTE Use of other media may result in explosive media which may cause injury or damage MEDIA TYPES 1 Driftwood 2 Pebbles Refer to correct section for media set up Driftwood Media Inspire 700 Model a Place branch log 1 supports as shown b Place No 2 Long log across branch log using locati...

Page 24: ...23 P a g e c Place No 3 log short crossover log over the long log use location groove to locate d Place log No 4 over log 3 use groove to locate e Place the second branch log 1 onto support ...

Page 25: ... e f Place 2nd log No 2 log onto branch log use location grooves to locate g Place 2 log No 3 onto long log use location groove to locate Place mixed coals around logs along front section DO NOT PLACE ON BURNER ...

Page 26: ...crew them in from the front if the trays do not sit flat then use the rear screw holes to screw them down Randomly arrange pebbles around the media trays front and back One medium size pebble to sit on each of the side trays DO NOT PLACE ANY MEDIA ON THE BURNER Sit plates flush against the sides One screw to hold them in place Locate trays on either side ...

Page 27: ... a g e Driftwood media Inspire 900 Model a 900 MODEL Place Log 5 as shown in the image below Near LH end b Place log 6 across log 5 using location grooves to locate c Place log 1 as shown in the image below ...

Page 28: ...27 P a g e d Place log 2 across log 1 using location grooves to locate e Place log 3 short crossover across log 2 using location groove to locate f Place log 4 over log 3 using groove to locate ...

Page 29: ...28 P a g e g Place Log 1 as shown in the image below h Place Log 2 across Log 1 using location grooves to locate i Place Log 3 short crossover over log 2 using location groove to locate ...

Page 30: ...29 P a g e j Place Log 4 over log 3 use groove to locate Place mixed coals around logs along front section DO NOT PLACE ON BURNER ...

Page 31: ...30 P a g e Driftwood media Inspire 1100 model a Place Log 5 as shown in the image below b Place log 6 across log 5 using location grooves to locate c Place log 1 as shown in the image below ...

Page 32: ...31 P a g e d Place log 2 across log 1 using location grooves to locate e Place log 3 short crossover across log 2 using location groove to locate f Place log 4 over log 3 using groove to locate ...

Page 33: ...32 P a g e g Place Log 1 as shown in the image below h Place Log 2 across Log 1 using location grooves to locate i Place Log 3 short crossover over log 2 using location groove to locate ...

Page 34: ...33 P a g e j Place Log 4 over log 3 use groove to locate k Place Log 8 as shown in the image below l Place log 9 across log 8 as shown ...

Page 35: ...34 P a g e m Place Log 3 over log 9 use locating groove to locate n Place assorted coals random placing on the front plate as shown in the image below ...

Page 36: ...le media a Ensure the rear media support is firmly located in position b Place pebbles in random colors size along back support c Place front pebbles in random colors size along front DO NOT PLACE ANY MEDIA ON BURNER ...

Page 37: ...ls must not be burnt in the fire Leaves sticks wood paper food or material must be kept away from the fire Appliance operates with luminous flames carbon deposits may occur during operation Should the appliance fail to ignite or was recently turned off allow 2 minutes before attempting to reignite appliance In the event of abnormal operation please contact your licensed gas installer gas service p...

Page 38: ... Ambient Temperature settings 0 50 C Radio frequency 315 MHz WARNING THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL MAY SEVERELY REDUCE THE SIGNAL RANGE ATTENTION TURN OFF THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE RECEIVER DEVICE TURN OFF MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING THE BATTER...

Page 39: ...ff the appliance With the system ON press the ON OFF key on the transmitter The transmitter LCD display will only show the room temperature At the same time the receiver will turn off the appliance A single beep from the receiver confirms reception of the command Remote control display Remote flame control The proflame has six 6 flame levels With the system ON and the flame level at the maximum in...

Page 40: ...the flame height in accordance with the difference between the set point temperature and the actual room temperatures As the room temperature gets closer to the set point the smart function will modulate the flame down To activate this function press the thermostat key until the word SMART appears to the right of the temperature bulb graphic To adjust the set temperature press the up or down arrow...

Page 41: ...r the pilot remains constantly on please contact Glen Dimplex or your installer to correct the settings Key Lock This function will lock the keys to avoid unsupervised operation To activate this function press the Mode and Up keys at the same time To de activate this function press the Mode and Up keys at the same time Low battery power detection transmitter The life span of the remote control bat...

Page 42: ...41 P a g e Remote auxiliary relay control this function is not supported on this fire Changes to the remote settings will not affect or change the appliance operation ...

Page 43: ...xcessively high Incorrect gas or pressure Check test point pressure and supply pressure to appliance Check gas type Replace valve if required Check injector for blockage and size Smell in room while operating Paint curing or firebox door leak If new appliance run for several hours open all room ventilation and allow paint to cure Turn off appliance and the have door seal inspected by service perso...

Page 44: ...beeps should be heard 5 Press the on button on the remote four beeps should be heard 6 Remote is now connected If your fireplace still does not operate correctly consult your dealer installer or gas service technician All service and repairs should be performed by an authorised agency All spare parts are available from Glen Dimplex Australia Pty Ltd FAULT CODES Gas Valve controller no fault codes ...

Page 45: ...44 P a g e WIRING DIAGRAM ...

Page 46: ...2 Inspire 700 Pebbles 20 0 NA Inspire 900 Driftwood 16 0 20 0 Inspire 900 Pebbles 12 0 NA Inspire 1100 Driftwood 22 0 26 0 Inspire 1100 Pebbles 16 0 NA 2 Fan restrictor mounted in outlet tube of power flue fan 31 8mm diameter 3 Burner sizes models for appliance Inspire 700 Nat Gas Inspire 700 LPG BEKEART Furigas 0346 440mm long 50mm diameter Inspire 900 Nat Gas KEEGAS BURNER BE SS555 527WF N5 555m...

Page 47: ...emove rear media support 4 Remove front media support 2 screws accessed from electrical area 5 Lift out front media support 6 Loosen retaining nut from end of burner and lift burner out 7 Remove injector and replace with correct gas type injector ensure injector is tightened into holder 8 Unclip pilot head and lift off 9 Undo pilot spud using Allen key from above 10 Refit correct pilot spud fully ...

Page 48: ... 3 Remove rear media support 4 Remove front media support 2 screws accessed from electrical area 5 Lift out front media support 6 Loosen retaining nut from end of burner and lift burner out 7 Remove injector and replace with correct gas type injector ensure injector is tightened into holder 8 Unclip pilot head and lift off 9 Undo pilot spud using Allen key from above 10 Refit correct pilot spud fu...

Page 49: ...media support 6 Loosen retaining nut from end of burner and lift burner out 7 Remove rear media support plate from rear burner shield 8 Remove rear burner shield from appliance 9 Remove air director and refit screws to plug holes 10 Fit new correct model rear burner shield 11 Fit existing rear media supports back into place 12 Remove injector and replace with correct gas type injector ensure injec...

Page 50: ...49 P a g e PARTS LIST 1 Valve 2 SIT Pilot assembly 3 Injector 4 Burner 5 Remote control 6 Sit Ignition pack gas control ...

Page 51: ...lamegeelong hotmail com au Sydney NSW Showroom 546 Pacific Highway Chatswood NSW 2067 Ph 02 8905 0189 Fax 02 8905 0192 E mail info realflame com au Miranda NSW Showroom 36 Kareena Rd Miranda NSW 2228 Ph 02 8513 6202 Fax 02 9520 1974 E mail fireplace realflamesouth com au Adelaide SA Showroom 173 175 Magill Rd Norwood SA 5067 Ph 08 8132 0371 Fax 08 8132 1687 E mail realflamesa iprimus com au Milton...

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