RDS Technology Weighlog 200 User Manual Download

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Weighlog 200

On-Board

Weighing System

Calibration and Operation

Software Reference WZ305-005 rev.07

Electro-Magnetic Compatibility (EMC)

This product complies with Council Directive 2004/108/EC

when installed and used in accordance with the relevant

instructions.

Service and Technical Support

PLEASE CONTACT YOUR NEAREST DISTRIBUTOR

If unknown then fax: 44 (0) 1453 733322

Document number

S/DC/500-10-344 : Issue 6.03 : 6/5/10

\UK344603.DOC

User Guide

Summary of Contents for Weighlog 200

Page 1: ...s product complies with Council Directive 2004 108 EC when installed and used in accordance with the relevant instructions Service and Technical Support PLEASE CONTACT YOUR NEAREST DISTRIBUTOR If unkn...

Page 2: ...the Weighing Mode 9 3 3 Check Zero Weight 10 3 4 Zero Weight Set Tare 11 4 Weighing ______________________________________ 12 4 1 Dynamic Weighing 12 4 2 Static weighing 12 4 3 Trailer Weighing 13 4 4...

Page 3: ...3 6 2 5 Overload Alarm Setup 24 6 3 CAL mode 2 25 6 3 1 Enter CAL Mode 2 25 6 3 2 Speed Compensation Channel 1 25 6 3 3 Live Static Channel 2 26 6 3 4 REF Button Channel 3 27 6 3 5 Time Date Channel 4...

Page 4: ...ferent loader attachments different trailers or different commodities Each channel will display the net bucket weight lifted at any time If required the bucket weight can be added to the total for the...

Page 5: ...on The instrument is calibrated independently for each channel 1 to 5 e g each channel can be dedicated to suit a particular attachment or commodity Channel 6 is used to programme the Overload Alarm C...

Page 6: ...figured the channel total is automatically printed Or HOLD and power on to enter CAL Mode 1 ZERO BUCKET WEIGHT Press and hold for 3 beeps Press again to cancel Weigh empty bucket then press the REMOTE...

Page 7: ...0 kg 20 400 20 400 lbs 102 0 102 000 102 000 kg 204 000 204 000 lbs MAX 9999 999 990 999 990 kg 999 990 999 990 lbs 2 2 Machine requirements The Weighlog translates pressure or strain to weight by mea...

Page 8: ...re The correct lifting procedure is especially important for dynamic weighing The load should be lifted smoothly and consistently through the weighing position The best procedure is as follows 1 Havin...

Page 9: ...dividual channel Separate channels are set up for either Static weighing or Dynamic weighing as part of the weight calibration routine 6 2 4 You then select the appropriate channel for the weighing mo...

Page 10: ...ift the bucket through the reference position Two beeps will be heard The display will show a value 2 b Static weighing mode Lift the bucket up to the reference position and stop A single beep will be...

Page 11: ...le alarm will beep THREE times and the display will flash 0 00 4 a Dynamic weighing mode Lift the bucket through the reference position Two beeps will be heard The display will show a value 4 b Static...

Page 12: ...nstead of a calculated weight you have lifted too slowly or too quickly for speed compensation to work Try again or recalibrate over a more suitable lift speed range 6 2 4 4 2 Static weighing Static w...

Page 13: ...sed NOTE Always sample the trailer weight with the tipper body raised to the same position at which weight calibration was performed Sampling at a different position will adversely affect weighing acc...

Page 14: ...E g If the Weighlog reading is 10 high then reduce the cal factor by 10 The actual calibration factor can also be determined by a simple calculation using the true weight and the displayed weight as f...

Page 15: ...s the button to print the total weight that has been recorded to that channel since it was last reset If the printer mode is set to REC a short Job Record will be printed Fig 13 If the printer total i...

Page 16: ...r example after completing a load The job number increments by one each time any channel total is reset ENT Print Mode If ENT print mode is set in CAL Mode 3 the instrument will automatically print th...

Page 17: ...utton or the Remote Enter button for 5 seconds The display will flash 5 times and then go to zero If REC or ROLL print mode is enabled the instrument will automatically generate a printout 5 2 Display...

Page 18: ...utton to cycle the digit from 0 to 9 or to move the decimal point 1 000 1 100 1 200 1 300 1 400 3 Release the button and the next digit will flash 4 Repeat steps 1 2 and 3 as necessary to change the o...

Page 19: ...orm the following calibration steps for each channel to be calibrated Refer to the appropriate sections for additional information NOTE 2 A full bucket must be used so that the software can calculate...

Page 20: ...STAT MODE Load FASt Fast lift full load Load Slo Slow lift full load Empt FASt Fast lift empty bucket note 1 p 18 Empt Slo Slow lift empty bucket ZERO LIFT Sets Prop Scaling Speed ZERO LIFT Comp for a...

Page 21: ...in to display the weight calibration factor CALF Fig 19 Default Factor 1 000 Set the initial calibration factor to equal the lift capacity of the machine e g if the lift capacity is 1 5 tonnes then se...

Page 22: ...The screen then displays LoAd SLo 8 Lift the FULL bucket a number of times at MINIMUM speed each time noting the number displayed the frequency signal from the load sensor When an acceptable slow lif...

Page 23: ...NOTE If you are loading bags of known weight ensure they are evenly distributed in the bucket or on the pallet Also see note 1 page 18 14 Programme the known weight section 6 1 and press to confirm Th...

Page 24: ...ple Empty lift 3100Hz noted when doing the weight calibration routine ref 6 2 4 Cal Factor 1 000 Alarm Load 2000kg Threshold Hz 3100 2000 x 1 000 5100Hz Programme the appropriate figure in the normal...

Page 25: ...ough the settings Speed Compensation is switched on automatically after weight calibration in dynamic weighing mode The factors are displayed here ON OFF Press to toggle FASt xxxx milliseconds Weight...

Page 26: ...is a larger error e g 50 60kg If with an empty bucket the weight reading is lower at a slower lift speed than at a fast speed then reduce the factor by 2 3 until the error is removed FrEq xxxx Hertz F...

Page 27: ...fitted AUTO Ref Dir sensor can be used in conjunction with REF button to take a weight measurement Press to toggle 6 3 5 Time Date Channel 4 The display alternates between Hr Mn and 00 00 1 Programme...

Page 28: ...units are tons tonnes Press to toggle When tons units is selected the test load weight is entered in tons tonnes A number of 1 000 denotes 1ton tonne When kgs or lbs units is selected the test load w...

Page 29: ...Automatic printing ref section 4 4 Fig 13 ROLL Automatic printing ref section 4 4 Fig 14 ENT Automatic printing after each bucket weight is entered OFF No automatic printing after clearing the last lo...

Page 30: ...he button and the text stops scrolling The first 4 characters are displayed with the first character flashing The display will resume scrolling after 15 seconds if no other button is pressed 2 Enter e...

Page 31: ...load sensor lead If the wiring is OK then contact your local RDS distributor Error Message CAL Err If the Autocal routine is not fully completed i e the Zero lift and the LOAD lift the display will fl...

Page 32: ...CALIBRATION 32 Channel Attachment Trailer Commodity Weighing Mode Cal Factor 1 2 3 4 5...

Page 33: ...ld the REF outer left button on power up to access the Diagnostics mode On entry the screen will display diag for 1 second followed by a display of the live frequency from the pressure sensor The 3 ch...

Page 34: ...e Section 2 1 p 7 units Section 3 3 p 10 units para 2b delete a second beep is heard and Section 3 4 p 11 units para 4b delete a second beep is heard and Section 4 4 p 14 add and weighing is not possi...

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