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FUTERA II INSTALLATION AND OPERATION INSTRUCTIONS

RATINGS & CAPACITIES

Before undertaking the installation of the Futera II Series
boiler/water heater check the rating plate to ensure that the
unit has been sized properly for the job. The “Net I=B=R
Ratings” specify the equivalent amount of direct cast iron
radiation that the unit can supply under normal conditions.
Also ensure that the unit has been set up for the type of
gas available at the installation site. Other important
considerations are the availability of an adequate electrical
supply, fresh air for combustion and a suitable chimney or
vent system.

BOILER/WATER HEATER LOCATION

1. This boiler/water heater is suitable for indoor and outdoor
installations. Locate the boiler/water heater in an area that
provides good access to the unit. Servicing may require the
removal of jacket panels. Allow the minimum clearances
between adjacent construction and the boiler/water heater
as listed in Table 1. Accessibility clearances must take
precedence over fire protection clearances.

Table 1

Clearance to

   Service

Combustibles

  Clearance

Top

24" (610 mm)

36" (914 mm)

Back

14" (356 mm)

24" (610 mm)

Left Side

 6" (153 mm)

12" (306 mm)

Right Side

 6" (153 mm)

12" (306 mm)

Front

 8" (203 mm)

36" (914 mm)

2. An optimum site will be level, central to the piping
system, close to a chimney or outside wall and have
adequate fresh air for combustion. Ensure that the boiler/
water heater is level from front to back and from side to
side.  Use metal shims to level the boiler/water heater.
Electrical and electronic components must also be
protected from exposure to water during operation and
maintenance. DO NOT install this boiler/water heater in a
location that would subject any of the gas ignition
components to direct contact with water or excessive
moisture during operation or servicing.

3. Ensure that the floor is structurally sound and will support
the weight of the boiler/water heater.

NOTE:
The Futera II may be installed directly on combustible
flooring, but never on carpeting.

4. Locate the boiler/water heater in an area that will prevent
water damage to adjacent construction should a leak occur
or during routine maintenance.  If such a location doesn’t
exist, a suitable drain pan that’s adequately drained must
be installed under the unit.

5. DO NOT place this boiler/water heater in a location that
would restrict the introduction of combustion air into the unit
or subject it to a negative pressure, see VENTING
GUIDELINES.

6. NEVER place this boiler/water heater in a location that
would subject it to temperatures at or near freezing.  See
the 

Freeze Protection Section

 on page 12.

CAUTION
Units installed outdoors MUST be protected from ice
and snow accumulation or the unit will be damaged
voiding the warranty!

WARNING
Never store combustible materials, gasoline or any product
containing flammable vapors or liquids in the vicinity of the
boiler/water heater.  Failure to comply with this warning can
result in an explosion or fire causing extensive property
damage, severe personal injury or death!

COMBUSTION AIR & VENTILATION

WARNING
This boiler/water heater must be supplied with combustion
air in accordance with Section 5.3, Air for Combustion &
Ventilation, of the latest revision of the National Fuel Gas
Code, ANSI Z223.1 and all applicable local building codes.
Canadian installations must comply with CAN/ CGA B149.1
or .2 Installation Code for Gas Burning Appliances and
Equip-ment, or applicable provisions of the local building
codes. Failure to provide adequate combustion air for this
boiler/water heater can result in excessive levels of carbon
monoxide which can result in severe personal injury or
death!

To operate properly and safely this boiler/water heater
requires a continuous supply of air for combustion. NEVER
store objects on or around the boiler/water heater!

CAUTION
Combustion air contaminated with fluorocarbons or
other halogenated compounds such as cleaning
solvents and refrigerants will result in the formation
of acids in the combustion chamber. These acids will
cause premature failure of the boiler/water heater
voiding the warranty!

CAUTION
If the boiler/water heater is operated while the building
is under construction it MUST be protected from wood,
concrete, sheet rock and other types of dust or the unit
will be damaged voiding the warranty!

Buildings will require the installation of a fresh air duct or
other means of providing make-up air if the intake air option
isn’t used. Any building utilizing other gas burning
appliances, a fireplace, wood stove or any type of exhaust
fan must be checked for adequate combustion air when all
of these devices are in operation at one time. Sizing of an
outside air duct must be done to meet the requirements
of all such devices.

WARNING
Never operate the Futera II in an environment subjected
to a negative pressure unless it is Direct Vented.  Failure
to comply with this warning can result in excessive levels
of carbon monoxide causing severe personal injury or
death!

Summary of Contents for FUTERA II Series

Page 1: ...LL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s i...

Page 2: ...fournisseur appelez le service des incendies L installation et l entretien doivent tre assur s par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz The Futera II Series f...

Page 3: ...unit or subject it to a negative pressure see VENTING GUIDELINES 6 NEVER place this boiler water heater in a location that would subject it to temperatures at or near freezing See the Freeze Protectio...

Page 4: ...2684 1250 8065 1500 375 2419 500 3226 1500 9677 1750 437 2819 583 3761 1750 11 290 1950 486 3135 649 4187 1950 12 581 When calculating the free area necessary to meet the make up air requirements of...

Page 5: ...trations must be made using approved fire stops A listed nonrestrictive vent cap must be used The top of a vertical vent system must extend at least 5 1 2 feet 1 8 m above the roof surface that it pas...

Page 6: ...the roof must be properly flashed and sealed The vent system must be gas tight All seams and joints in metal pipes must be joined and sealed in accordance with the vent system manufacturer s instructi...

Page 7: ...stems Combination Direct Vent Systems Figure 4 The boiler water heater can be vented vertically with the intake air piped horizontally through an outside wall Follow the instructions in the Intake Air...

Page 8: ...the flue must be large enough to safely vent the combined output of all of the appliances WARNING If an appliance using any type of a mechanical draft system operating under positive pressure is conne...

Page 9: ...e boiler water heater s flue outlet Failure to comply with this warning can result in excessive levels of carbon monoxide which can cause severe personal injury or death Always provide a minimum clear...

Page 10: ...ses from one unit from being inngested by an adjacent unit OUTDOOR VENTING When installed outdoors the Futera II must be fitted with the factory supplied outdoor hood air intake adapter with filter an...

Page 11: ...structions Adjust thermostat so appliance will operate continuously Mettre l appareil inspect en marche Suivre les instructions d allumage R gler le thermostat de fa on que l appareil fonctionne de fa...

Page 12: ...y a qualified technician in accordance with the latest revision of the ANSI ASME Boiler and Pressure Vessel Code Section IV and ANSI ASME CSD 1 Standard for Controls and Safety Devices for Automatical...

Page 13: ...n Tank Air Separator An expansion tank or other means to control thermal expan sion must be installed in the heating system An expansion tank must be installed close to the boiler on the suction side...

Page 14: ...dary piping downstream of the bypass The balancing valve should be adjusted to divert some of the heated discharge water into the return water until the required inlet water temperature is achieved Th...

Page 15: ...dissolved solids not exceeding 350 ppm Water having a hardness less than 8 grains can cause excessive corrosion of the heat exchanger Water that has a hardness greater than 18 grains per gallon and or...

Page 16: ...nd softening of the heat exchanger will occur Thermostatic Mixing Valve Water Above 140 F 60 C Water can be stored a temperatures above 140 F 60 C provided that a thermostatically controlled mixing va...

Page 17: ...ngth Table 9 Equivalent Pipe Length Chart Figure 17 Gas Supply Piping 1 1 1 4 1 1 2 2 Type of pipe fitting Equivalent pipe length ft 90 Elbow 2 6 3 5 4 0 5 2 Tee1 5 2 6 9 8 0 10 3 Gate Valve2 0 6 0 8...

Page 18: ...uat et dangereux S assurer que l appareil fonctionne ad quatement une fois l entretirn termin Electrical Power Connections The electrical connections to this boiler water heater must be made in accord...

Page 19: ...lve 12 The burner should light with proper boiler operation INSTRUCTIONS DE MISE EN MARCHE 1 ARR TEZ Lisez les instructions de s curit sur la portion sup rieure de cette tiquette 2 R glez le thermosta...

Page 20: ...Low Hi Low Hi in w c in w c 500 n a 3 0 n a 7 0 750 n a 3 0 n a 7 0 1000 n a 3 0 n a 7 0 1250 2 4 3 0 6 0 7 0 1500 2 4 3 0 6 0 7 0 1750 2 4 3 0 6 0 7 0 1950 2 4 3 0 6 0 7 0 3 When fire tested at the f...

Page 21: ...installed ensure that the low water cutoff device s function properly Test in accordance with the manufacturer s instructions included with the device s Boiler Thermostat If a thermostat is to be used...

Page 22: ...efore the boiler water heater is returned to service 6 If there are no signs of damage sooting or corrosion reassemble the unit following the previous steps in reverse order 7 A badly corroded or dama...

Page 23: ...ther components in the reverse order of their removal Air Intake Vent System Thoroughly inspect the air intake and vent systems for any signs of blockage corrosion or leakage Immediately replace any u...

Page 24: ...lower for defects Check the light Ensure that the boiler water heater has been completely purged of air Ensure that the pump is operating properly rotating in the proper direction Ensure that all syst...

Page 25: ...25 FUTERA II INSTALLATION AND OPERATION INSTRUCTIONS Figure 23 Exploded View...

Page 26: ...03 1518 1 03 1519 1 03 1520 1 03 1521 1 03 1522 1 7 Left Jacket Panel 03 1523 1 03 1524 1 03 1525 1 03 1526 1 03 1527 1 03 1528 1 03 1529 1 Right Jacket Panel 03 1530 1 03 1531 1 03 1532 1 03 1533 1 0...

Page 27: ...1 1 1 06 0053 1 1 1 1 24 Blocked Flue Switch 14 0052 1 1 1 1 1 1 1 25 Inlet Air Orifice Assembly 70 2203 1 1 1 70 2204 1 1 1 1 26 Top Jacket Panel 03 1507 1 1 1 03 1508 1 1 1 1 27 Top Panel View Port...

Page 28: ...120 V 70 2126 1 1 1 1 Light Pkg Assy w OP H L 120 V 70 2127 1 1 1 Light Pkg Assy w OP H L 120 V 70 2128 1 1 1 1 33 Control Panel Cover 03 1543 1 1 1 03 1544 1 1 1 1 34 40va transformer J14 03245 011...

Page 29: ...1 06 0012 1 1 1 1 50 Burner View Port Assembly 70 2205 1 1 1 1 1 1 1 51 Burner View Port Glass 20 0006 1 1 1 1 1 1 1 52 Electrode Spark Rod 16 0301 1 1 1 1 1 1 1 53 Ignition Cable 16 0201 1 1 1 1 1 1...

Page 30: ...30 FUTERA II INSTALLATION AND OPERATION INSTRUCTIONS...

Page 31: ...31 FUTERA II INSTALLATION AND OPERATION INSTRUCTIONS...

Page 32: ...260 North Elm Street 1300 Midway Boulevard Westfield MA 01085 Mississauga Ontario L5T 2G8 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterheaters com...

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