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DOMINATOR INSTALLATION AND OPERATION INSTRUCTIONS

Page 6

All Air From Outside The Building

When installed in a confi ned space 

without utilizing 

the intake air option

 two permanent openings 

communicating directly with, or by ducts to, the outdoors 
or spaces that freely communicate with the outdoors 
must be present. The upper opening must be within 

12 

in

305 mm

 of, but not less than 

3 in

76 mm

 from, the 

top of the enclosure. The bottom opening must be within 

12 in

305 mm

 of, but not less than 

3 in

76 mm

 from, 

the bottom of the enclosure.

Where directly communicating with the outdoors or 
communicating with the outdoors through vertical ducts, 
each opening shall have a minimum free area of 

1 in

2

/

4000 Btu/hr

550 mm

2

/kW

 of the total input rating of all 

of the equipment in the enclosure.

Where communicating with the outdoors through hori-
zontal ducts, each opening shall have a minimum free 
area of 

1 in

2

/2000 Btu/hr

1100 mm

2

/kW

 of the total input 

rating of all of the equipment in the enclosure. When ducts 
are used, they must have the same cross-sectional area 
as the free area of the opening to which they connect.

When calculating the free area necessary to meet the 
make-up air requirements of the enclosure, consideration 
must be given to the blockage effects of louvers, grills and 
screens. Screens must have a minimum mesh size of 

1/4 in

6.4mm

. If the free area through a louver or grill is 

not known, ducts should be sized per Table 3.

Table 3 - Make-up Air Louver Sizing

Required Cross Sectional Area  

 Input 

1/4 in

 

6.4 mm

  75% Free Area  

25% Free Area

 (MBH) 

  Wire Screen   Metal Louvers  

Wooden Louvers     

  

 

in

2

 

cm

in

2

 

cm

in

2

 

cm

2

   300 

  

75

  

 

484

 

100

  

 

645

  

 

300

     

1935

   400 

100

  

 

645

 

133

  

 

860

  

 

400

     

2581

   600 

150

 

 

 968

 

200

 

1290

  

 

600

     

3871

   750 

188

 

1210

 

250

 

1613

  

 

750

     

4839

   900 

225

 

1452

 

300

 

1935

 

 

 900

     

5806

 1050 

263

 

1694

 

350

 

2258

 

1050

     

6774

 1350 

338

 

2177

 

450

 

2903

 

1350

     

8710

 1500 

375

 

2419

 

500

 

3226

 

1500

     

9677

 1950 

488

 

3145

 

650

 

4194

 

1950

 

12,581

 2100 

525

 

3387

 

700

 

4516

 

2100

 

13,548

Canadian installations must comply with CSA B149.1 
when 

air supply

 is provided by natural air fl ow from 

the outdoors for 

natural draft

, partial fan-assisted, fan-

assisted, or power draft-assisted 

burners

, there shall 

be a permanent 

air supply

 opening(s) having a cross-

sectional area of not less than 

1 in

2

 per

 

7,000 Btuh

 

(310 mm

2

 per kW)

 up to 

and including

 

1 million Btuh, 

plus

 1 in

2

 per 14,000 Btuh

 

(155 mm

2

 per kW)

 

in excess 

of

 

1 million Btuh

Intake Air Option - General Guidelines

This confi guration provides combustion air directly to the 
boiler/water heater's air intake using a dedicated pipe 
to obtain combustion air from the outdoors. Combustion 
air can be drawn in horizontally through the same 
outside wall which terminates the exhaust gases or 
vertically through the roof, see Figures 4, 5, 6 & 7.

WARNING: Common intake air systems may be 
used provided the common duct is sized properly 
and an intake combustion air damper is installed 
in the intake air pipe of each heater. Improper 
installation can result in excessive levels of carbon 
monoxide which can cause severe personal injury 
or death!

Single wall galvanized smoke pipe, single wall aluminum 
pipe or fl exible aluminum pipe can be used for the intake 
air pipe. It must be sized per Table 4. All joints in metal 
combustion air systems must be secured using 
corrosion resistant fasteners and sealed using a suitable 
Silicone caulk. 

The combustion air system MUST be 

supported by the building structure not the boiler/
water heater.

Table 4 - Intake Air Pipe Sizing

 

Model Size  

Pipe Diameter     

 

 

in

 

mm

 

300 & 400 

  

 

152

 

 

600 & 750 

  

8

  

203

 

900 & 1050 

10

  

254

 

1350 - 2100 

12

  

305

CAUTION: A stack damper interlocked with the unit 
should be installed in the intake air pipe when the 
infi ltration of sub-freezing air could occur, otherwise 
the unit could freeze up voiding the warranty!

Intake Air Option - Horizontal Guidelines

The maximum equivalent length for the horizontal 
combustion air pipe on installations that used the Direct 
Vent option is 

35 ft

10.8 m

.

 

The maximum equivalent 

length for the horizontal combustion air pipe on 
installations that use the Horizontal Power Vent option is 

100 ft

30.5 m

. Each 90° elbow and the combustion air 

terminal are equal to 

10 linear ft

3.0

 

m

 of pipe. If 

horizontal runs exceed 

5 ft

1.5 m

 they must be supported 

at 

3 ft

0.9 m

 intervals with overhead hangers. The 

certifi ed combustion air terminal from RBI must be used 
and installed as shown in Figures 4 and 5.

Intake Air Option - Vertical Guidelines

The maximum length for the vertical combustion air pipe 
is 

30 ft

9.1 m

 plus two 90° elbows. A listed, 

nonrestrictive combustion air cap must be used. The 
combustion air cap must terminate as shown in Figure 
6. The penetration point in the roof must be properly 
fl ashed and sealed.

Summary of Contents for DB series

Page 1: ...gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not us...

Page 2: ...tallation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 In Canada the installation must be in accordance with the requirements of CSA B14...

Page 3: ...ed directly on combustible flooring but never on carpeting 4 Locate the boiler water heater in an area that will prevent water damage to adjacent construction should a leak occur or during routine mai...

Page 4: ...the enclosure The bottom opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the bottom of the enclosure Figure 1 Vertical Venting with a Metal Chimney System and Inside Air CAUT...

Page 5: ...ical Venting using a Masonry Chimney and Inside Air Figure 3 Horizontal Venting using Inside Air 1 5 FT 0 5 m 1 4 IN PER F00T 20 mm m Table 2 305 TO 457 127 TO 254 VENT PIPE DIAMETER 5 TO 10 12 TO 18...

Page 6: ...2 per 7 000 Btuh 310 mm2 per kW up to and including 1 million Btuh plus 1 in2 per 14 000 Btuh 155 mm2 per kW in excess of 1 million Btuh Intake Air Option General Guidelines This configuration provide...

Page 7: ...ts exhaust and combustion air terminals must be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds In cold climates double wall or insulated inle...

Page 8: ...d Venting Metal Chimney System Shown Locate exhaust terminal downwind from air intake to reduce potential for flue gas recirculation Figure 7 Combination Air Intake And Venting Masonry Chimney Shown 1...

Page 9: ...ied by installer All venting material must be approved for the application Consult the vent manufacturer s product literature GENERAL VENTING GUIDELINES WARNING The vent installation must be in accord...

Page 10: ...chimneys the connector must terminate flush with the inside of the chimney flue Figure 2 Fasten each single wall vent connection with at least 3 corrosion resistant sheet metal screws WARNING Never i...

Page 11: ...ow unless a 4 ft 1 2 m horizontal distance is maintained from electric meters gas meters regulators and relief equipment and not less than 7 ft 2 1 m from any adjacent public walkway The bottom of the...

Page 12: ...zontale qui conviennent et s assurer que le syst me est exempt d obstruction d tranglement de fruite de corrosion et autres d faillances qui pourraient pr senter des risques c Insofar as is practical...

Page 13: ...r supplies MUST be shut off and the unit and its pump completely drained CAUTION Improper outdoor installation of this boiler water heater can cause boiler failure voiding the manufacturer s warranty...

Page 14: ...t L s kPa 300 34 0 0 22 2 1 0 6 400 45 4 0 49 2 9 1 5 600 68 1 1 30 4 3 3 8 750 85 1 2 35 5 4 6 9 900 102 1 3 84 6 4 11 3 1050 119 1 6 23 7 5 18 4 T 20 F T 11 1 C Model Flow Rate Pres Drop Flow Rate P...

Page 15: ...must be used to prevent the chilled water from entering the boiler When a boiler is connected to a heating coil that may be exposed to refrigerated air from an air handling device the piping system m...

Page 16: ...int T1 Temp Min 110 For Atmospheric T1 Temp Min 125 Sealed Combusion 1 Turn heater on and open valves A B 2 After steady state operation if T1 is less than Temp Min slowly close valve B until T1 climb...

Page 17: ...y mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplied 5 Secondary loop pipe diameter must be sized large enough to handle maximum flow through all units Notice...

Page 18: ...exceeding 350 ppm Water having a hardness less than 8 grains can cause excessive errosion of the heat exchanger Water that has a hardness greater than 18 grains per gallon and or a level of dissolved...

Page 19: ...DOMINATOR INSTALLATION AND OPERATION INSTRUCTIONS Page 19 Table 8A Dominator Heat Exchanger Selection Graph Table 8B Dominator Pumping Performance Requirement...

Page 20: ...he warranty The method outlined below can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting th...

Page 21: ...ion 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Code requires an 1 8 hole in check val...

Page 22: ...tom of the vertical section of the gas supply pipe upstream of the gas controls A ground joint union should be installed between the boiler gas controls and the supply piping Each of these items are n...

Page 23: ...hecked to ensure that the correct water level in the tank is maintained The tank should be less than half full of water with the system full and adjusted to the correct operating pressure WARNING Neve...

Page 24: ...trapped in the heating system piping Close the make up water valve and check and clean the strainers and make up water pressure reducing valve Open the make up water valve and adjust the system pressu...

Page 25: ...for as long as the call for heat exists The blower pump and power venter will remain for as long as a call for heat exists On the four stage units the left low fire and high fire switches will interr...

Page 26: ...ls 2 A powered alarm contact 2A max 24 VAC is available to provide an audio or visual indication of faults related only to the staging control s operation This contact is wired to the junction box for...

Page 27: ...be switched or turned off as required Stage 1 will be on first last and whenever the boiler operates NOTE For a change from stage 2 to 3 or 3 to 4 10 second DOM time delays were added to the pressure...

Page 28: ...hones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur appelez le service...

Page 29: ...cific job site requirements Table 19 Pilot Manifold Settings Table 20 Combustion Readings Instructions De Mise En Marche 1 ARR TEZ Lisez les instructions de s curit sur la portion sup rieure de cette...

Page 30: ...me that it takes to burn 10 ft3 0 28 m3 of gas and divide this time by 10 6 Insert the heating value and the time in seconds into the formula below 7 Input heating value Btu hr 3600 time seconds 8 If...

Page 31: ...ow Adjustment 1 Remove the upper front jacket panel 2 Connect both sides of a manometer to the pressure switch tee Figure 18 going to one of the pressure switches 3 With the unit operating at high fir...

Page 32: ...r flow These time delays are set within the separate time delay board connected to the relay board Gas Pressure Switch An optional low and or high gas pressure switch will shut down the 24V circuit if...

Page 33: ...wired to these terminals In this case the control will temporarily override outdoor reset and increase the target temperature to 180 F 82 C to provide sufficient heat to satisfy the DHW requirement M...

Page 34: ...d impair the boiler water heater s performance Refer to page 39 for component identification CAUTION Improper burner servicing can result in premature burner failure voiding the warranty Burner Inspec...

Page 35: ...eat exchanger out of the unit 10 Remove the V baffle straps and V baffles 11 Thoroughly inspect the heat exchanger for signs of damage If there is no damage clean the heat exchanger with water from a...

Page 36: ...ter at normal system pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have it replac...

Page 37: ...Venter Power venter contact not wired Wire power venter contact to J box Power venter not wired to Wire power venter as shown in external power connection diagram Relay fault Replace relay Power vente...

Page 38: ...just as necessary Main valve s malfunctioning Replace main valve s Insufficient Heating Target temperature too low Increase stage control target temperature Primary safety high limit set Increase limi...

Page 39: ...DOMINATOR INSTALLATION AND OPERATION INSTRUCTIONS Page 39 Figure 28 Replacement Parts RIOM 22 REV B...

Page 40: ...06 1 1 70 2707 1 1 70 2708 1 1 70 2709 1 1 70 2710 1 1 70 2711 1 1 70 2712 1 1 70 2713 1 1 70 2714 1 1 70 2715 1 1 3 Jacket Left Side Panel 03 1822 1 1 1 1 1 1 1 1 1 1 Jacket Left Side Panel SS 03 182...

Page 41: ...09 1 03 1810 1 Jacket Top Panel SS 03 1801 1 1 03 1802 1 1 03 1803 1 1 03 1804 1 1 03 1805 1 1 03 1806 1 1 03 1807 1 1 03 1808 1 1 03 1809 1 1 03 1810 1 1 Jacket Top Panel Outdoor 70 2969 1 70 2970 1...

Page 42: ...1 1 1 1 1 Comb Chamber Lower Right Side Panel 70 2773 1 1 1 1 1 1 1 1 1 1 18 Comb Chamber Upper Left Side Panel 70 2770 1 1 1 1 1 1 1 1 1 1 Comb Chamber Upper Right Side Panel 70 2771 1 1 1 1 1 1 1 1...

Page 43: ...11 13 17 19 25 27 Main Orifice LP 10 0088 3 7 9 11 13 17 19 25 27 Main Orifice NG 10 0115 5 Main Orifice LP 10 0116 5 NS Pilot Orifice NG 10 0089 1 1 1 1 1 1 1 1 1 Pilot Orifice LP 10 0090 1 1 1 1 1 1...

Page 44: ...0 2863 1 70 2864 1 70 2865 1 32 Tube Bundle Copper 70 2901 1 70 2902 1 70 2903 1 70 2904 1 70 2905 1 70 2906 1 70 2907 1 70 2908 1 70 2909 1 70 2910 1 Tube Bundle Cupronickel 70 2911 1 70 2912 1 70 29...

Page 45: ...1 1 1 1 51 Flame Sensor UTC 1003 Ignition Module 16 0059 1 1 1 1 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 1 1 1 1 52 Spark Generator Q652B 16 0008 1 1 1 1 1 1 1 1 1 1 53 Transformer 50 VA...

Page 46: ...1 1 1 1 1 1 NS Silicone 66 0151 1 1 1 1 1 1 1 1 1 1 Vent Termination Hood 6 09 0112 1 1 Vent Termination Hood 7 09 0140 1 Vent Termination Hood 8 09 0113 1 Vent Termination Hood 10 09 0115 1 1 Vent Te...

Page 47: ...R PROVIDED VENT STACK CONNECTED PROPER SERVICE CLEARANCE PROVIDED IS VENT VERTICAL THROUGH THE ROOF OUTDOOR AIR SENSOR INSTALLED WIRED IS VENT THROUGH THE WALL ARE UNITS RACKED IS POWER VENT INSTALLED...

Page 48: ...Temp CO PPM Stack Draft Must Be Negative Pilot Signal SAFETY CONTROL CHECK Low Water Cut Off PPM Factory Flow Switch Operating Control High Limit Differential Air Switch STG 1 2 Differential Air Switc...

Page 49: ...izontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS g INSPECTION...

Page 50: ...DOMINATOR INSTALLATION AND OPERATION INSTRUCTIONS Page 50...

Page 51: ...nd erosion on the inside of the heat exchanger tubes caused by high water velocity through the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump per...

Page 52: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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