RayTek RAYPi20HTMA Operating Instructions Manual Download Page 1

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ThermoView

Pi20

Fixed Thermal Imager

Operating Instructions

Rev. B 09/2011

55301

Summary of Contents for RAYPi20HTMA

Page 1: ...ThermoViewTM Pi20 Fixed Thermal Imager Operating Instructions Rev B 09 2011 55301 ...

Page 2: ...This device is controlled by export laws and regulations When re exporting this product from your country an export license provided by your country s government may be required ...

Page 3: ...Kingdom ukinfo raytek com China Headquarters Beijing China Tel 86 10 6438 4691 info raytek com cn Internet http www raytek com Thank you for purchasing this Raytek product Register today at www raytek com register to receive the latest updates enhancements and software upgrades Raytek Corporation Raytek DataTemp and the Raytek Logo are registered trademarks of Raytek Corporation All rights reserve...

Page 4: ...QUACY FOR ANY PARTICULAR PURPOSE OR USE THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE SOFTWARE WARRANTY The manufacturer does not warrant that the software described herein will function properly in every hardware and software environment This software may not work in combination with modified or emulated versions of ...

Page 5: ...USING 19 5 6 MOUNTING 20 5 7 CABLE CONNECTIONS 21 5 7 1 Connecting the Ethernet Cable 21 5 7 2 Connecting the Power 21 5 7 3 Connecting the RS232 Cable 22 5 7 4 Connecting the Video Cable 22 5 8 ETHERNET COMMUNICATION 23 5 8 1 Changing the Ethernet Settings for the PC 23 5 8 2 Changing the Ethernet Settings for the Camera 25 5 9 INDUSTRIAL POWER SUPPLY 26 6 THERMOVIEW START UP APPLICATION 27 7 ACC...

Page 6: ...CTION BOX 47 7 11 DATATEMP PI SOFTWARE 48 8 MAINTENANCE 49 8 1 TROUBLESHOOTING 49 8 2 CLEANING THE LENS 49 9 APPENDIX 50 9 1 DETERMINATION OF EMISSIVITY 50 9 2 TYPICAL EMISSIVITY VALUES 50 9 3 CONFIGURING OF I O MODULES 54 9 3 1 Overview 54 9 3 2 Installing the Configuration Software 54 9 3 3 IP Address Setting 54 9 4 DEFINING OF FIREWALL EXCEPTIONS 56 ...

Page 7: ...ctions is necessary to ensure the expected results Unacceptable Operation The instrument should not be used for medical diagnosis Replacement Parts and Accessories Use only original parts and accessories approved by the manufacturer The use of other products can compromise the operational safety and functionality of the instrument Instrument Disposal Disposal of old instruments should be handled a...

Page 8: ...s imager is a noncontact and highly sensitive infrared thermal camera The infrared radiation emitted from measured objects is detected and converted to an electrical signal by a two dimensional uncooled focal plane array detector After this the amplified analog temperature signal is converted to a digital signal which is displayed as a thermal image in color or black and white on a PC running TSA ...

Page 9: ...mera Usage Ethernet Switch XXXPi20SWH1 Windows Computer DTPi Software Digital I O Module XXXPi206060 Digital Analog I O Module XXXPi206024 Ethernet Communication optional Fiber Optic Pi20 Camera Pi20 Camera Earth Ground RS232 Interface Ethernet Communication Power Switch Video Output Alarm Output not supported Power Input LED ...

Page 10: ...uring temperature Pi20HT 2 C at 200 C measuring temperature System Accuracy2 2 of reading or 2 C 4 F whichever is greater Spectral Response 8 to 14 µm Detector uncooled focal plane array micro bolometer Number of Pixels3 320 x 240 horizontal x vertical Thermal Time Constant 16 ms Repeatability within the accuracy specifications Ethernet Frame Rate 30 frames sec A D resolution 14 bits Emissivity Co...

Page 11: ... 29 ft 0 36 x 0 36 mm 0 014 x 0 014 in 0 5 m 1 6 ft 0 19 x 0 14 m 0 62 x 0 46 ft 0 6 x 0 6 mm 0 023 x 0 023 in 1 0 m 3 3 ft 0 38 x 0 29 m 1 25 x 0 95 ft 1 2 x 1 2 mm 0 047 x 0 047 in 5 0 m 16 ft 1 9 x 1 4 m 6 2 x 4 6 ft 6 0 x 6 0 mm 0 24 x 0 24 in 10 m 33 ft 3 8 x 2 9 m 12 5 x 9 5 ft 12 x 12 mm 0 47 x 0 47 in 30 Lens MB Field of View FOV 30 0 x 22 7 horizontal x vertical Instant Field of View IFOV...

Page 12: ...x V Minimum detectable spot size H x V 0 3 m 1 ft 0 25 x 0 19 m 0 82 x 0 62 ft 0 79 x 0 79 mm 0 03 x 0 03 in 0 5 m 1 6 ft 0 38 x 0 29 m 1 25 x 0 95 ft 1 2 x 1 2 mm 0 05 x 0 05 in 1 0 m 3 3 ft 0 77 x 0 58 m 2 52 x 1 90 ft 2 4 x 2 4 mm 0 09 x 0 09 in 5 0 m 16 ft 3 8 x 2 9 m 12 5 x 9 5 ft 12 x 12 mm 0 47 x 0 47 in 10 m 33 ft 7 7 x 5 8 m 25 2 x 19 0 ft 24 x 24 mm 0 94 x 0 94 in Please note that the le...

Page 13: ...ating IP54 IEC60529 Operating Ambient Temperature 15 to 50 C 5 to 122 F Operating Internal Temperature 10 to 65 C 14 to 149 F Storage Temperature 40 to 70 C 40 to 158 F Warm up Time 30 min Relative Humidity less 90 non condensing for operating and non operating ambient temperature range Vibration Resistance 29 4 m sec2 3 G IEC60068 2 6 Shock Resistance 294 m sec2 30 G IEC60068 2 27 Dimensions W x ...

Page 14: ...igure 5 Camera with Remote Focus RC 3 x M4 screw 5 mm 0 2 in depth 2 x M4 screw 5 mm 0 2 in depth same on other side M2 5 screw 4 mm 0 16 in depth same on other side 3 x M4 screw 5 mm 0 2 in depth 2 x M4 screw 5 mm 0 2 in depth same on other side M2 5 screw 4 mm 0 16 in depth same on other side ...

Page 15: ...ess imager Straight Ethernet cable 7 5 m 25 ft long Power supply cable 7 5 m 25 ft long Ethernet Crossover Adapter for direct connection to older PC s Industrial DIN rail mounted power supply XXXPi20PS1 ThermoView Start up Software Application TSA Operations manual on CD Quick Start instructions hardcopy included in the box ...

Page 16: ...analysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the material the appropriate emissivity can be selected on the sensor The biggest advantage of the infrared thermometer is its ability to measure temperature without the need to be in contact with the target Consequently s...

Page 17: ...shing is possible only with terminal caps in place and the power connector connected To maintain IP54 compliance we recommend periodic inspection replacement of gaskets Gaskets should be replaced every two years 5 3 Electrical Interference To minimize electrical or electromagnetic interference follow these precautions Mount the unit as far away as possible from possible sources of interference suc...

Page 18: ...al graphical representation for measuring distance over the field of view Figure 6 Field of View for the Camera It is important that the camera is mounted at a distance from the target sufficient to be able to see the entire area of interest For this reason the manufacturer provides a software tool on the support CD or downloadable from the website calculating the Field of View for a given lens ba...

Page 19: ...age of the target you wish to view The camera with remote focus RC can be set via the TSA software The camera with manual focus MA MB can only be focused manually on the front of the camera Figure 8 Focusing the Camera with Manual Focus MA MB It should be noted that if the focus changes or the camera is moved from its installed location the user must make sure that a new focus setting has been ach...

Page 20: ...nship to the product target Adjustments to align the camera with the target may have to be designed into the camera mounting to provide the required alignment accuracy Avoiding or removing physical mounting limitations and obstructions in the camera s optical path may also be required For dedicated mounting equipment see section 7 3 Mounting Bracket page 29 ...

Page 21: ...other end The standard cable is about 5 mm 0 2 in in outer diameter and 7 5 m 25 ft long Other cable lengths are available as an accessory The cable withstands ambient temperatures up to 180 C 356 F To connect the Ethernet cable follows the steps below 1 Remove the cap 2 Connect the Ethernet cable plug straight into the Ethernet terminal on the body by closing the connector latches 5 7 2 Connectin...

Page 22: ...m up period after power on During this time the internal calibration sources will be stabilized Digital communication can be started 60 seconds after power on 5 7 3 Connecting the RS232 Cable To connect the cable available as accessory 1 Remove the cap and connect the RS232 connector 2 Push it in firmly until it locks in place The RS232 cable is required when the user has lost the IP address of hi...

Page 23: ...istrator for a free IP address to be used Advanced Ethernet Settings Subnet Mask The Subnet Mask defines the interpretation of the IP address The factory default setting is 255 255 255 0 Gateway A gateway connects two subnets which have a different subnet address The factory default setting is 192 168 200 1 5 8 1 Changing the Ethernet Settings for the PC The network adapter on the PC side can be c...

Page 24: ...nternet Protocol TCP IP and click on Properties 4 Activate the radio button Use the following IP address and make the following settings IP address 192 168 200 x where x is an address between 1 and 255 except 254 which is already used by the camera by factory default Subnet mask 255 255 255 0 Default gateway empty ...

Page 25: ...stallation Pi20 Rev B 09 2011 25 5 Close all dialog boxes by clicking OK 5 8 2 Changing the Ethernet Settings for the Camera To change the IP address of the camera you can use the TSA or the DTPi software ...

Page 26: ...ital I O Modules and a media converter if used To prevent electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class class II as per IEC EN 61140 Environmental protection IP20 Operating temperature range 25 C to 70 C 13 F to 158 F AC Input 100 240 VAC 50 60 Hz L N wire size 0 5 to 2 mm AWG 24 to 12 DC Output 12 VDC 2 5 A wire size 0 5 to 2 mm...

Page 27: ...e following Basic 320 x 240 image of the target in grayscale palette Cursor movement on the image providing position and temperature Temperature measurement in F or C Emissivity adjustment of the entire image Camera control Calibration refresh performing a single point calibration on the camera Capability to change temperature ranges of the Pi20LT camera Read back of the following camera informati...

Page 28: ...rs Carrying case contains camera cables power supply and CD XXXPi20CC Ethernet crossover adapter for direct connect to camera XXXPi20ECC Straight Ethernet Cable with office grade connector on both ends 25 m 82 ft XXXPi20EC3 Junction Box to contain power supply I O modules and Switch XXXPi20CAB Short Ethernet Cable to allow the I O modules to easily be connected to switch inside Junction Box XXXPi2...

Page 29: ...s Pi20 Rev B 09 2011 29 7 3 Mounting Bracket The mounting bracket provides a 20 holes for tripod mounting Figure 14 Dimensions for the Mounting Bracket Tripod Mounts Secures Camera Base Mount Front End of Camera ...

Page 30: ...r 58 to 87 PSI Mechanical Construction stainless steel AISI 316L polished Weight 13 kg 29 lb without camera Cable gland M12x1 5 threaded holes on the rear flange The Zinc Selenide window has a transmission factor of 0 96 meaning it transmits 96 of the radiation before it gets to the camera For correct temperature readings that transmission factor needs to be considered via setting the global emiss...

Page 31: ...arrier on the front of the housing in order to prevent any deposits of dust on the outer surface of the window For proper use it is always advisable to filter the compressed air with a dedicated filter that is equipped with a gauge pressure regulator For proper installation it is necessary to check the environmental temperature and place the air filter group at the correct distance from the heat s...

Page 32: ...g internal rail onto conduction plate as shown on first slot making sure to place rail with correct orientation by having rail securing hole at rear Secure rail to conduction plate by installing 2x screws truss 4x curved washers 2x per screw and 2x flat washers Insert the screws until each screw makes contact with curved washer curved washers will be compressed once camera is installed in enclosur...

Page 33: ... cable from RJ45 jack by lifting tab note wiring for reassembly Pass Ethernet cable through cable gland on rear enclosure flange then reassemble connector Pass power cable end with isolated cable ends through cable gland on rear enclosure flange Using Ethernet and power cables that have been passed through cable glands on rear flange install cables onto camera as shown turn camera on if needed ...

Page 34: ... internal rail of enclosure then slide camera forward Internal Rail Cables removed for clarity Secure ground to enclosure using 1x tooth washer 1x flat washer and rail screw from enclosure as shown Install rear flange onto enclosure by installing 6x screws then tighten cable glands to create seal around cables ...

Page 35: ...ater 115 230 VAC 80 W Mechanical Construction Aluminum Weight 4 1 kg 9 lb without camera Cable entry M16x1 5 The Germanium window has a transmission factor of 0 87 meaning it transmits 86 of the radiation before it gets to the camera For correct temperature readings that transmission factor needs to be considered via setting the global emissivity value as a composite correction factor in the camer...

Page 36: ...ons and Footprint 7 5 2 Installation Locate 2x M4 screws on camera Place conduction plate onto camera as shown making sure to line up holes on camera with hole and slot on the conduction plate Install 2x M4 screws and secure conduction plate onto camera ...

Page 37: ...turn past after making contact with curved washer and slide camera forward Secure ground cable to camera as shown color of cable ring terminals used for display only from camera to internal rail screw with tooth washer Then install supplied ground cable onto heater board for connection to enclosure Disassemble Ethernet cable connector by loosening nut as shown Remove cable from RJ45 jack by liftin...

Page 38: ...nd on enclosure Using power and Ethernet cables that have been passed through cable glands on rear of enclosure install cables onto camera turn on camera if needed Place camera conduction plate on inside surface of enclosure and slide the outer slide onto the housing as shown Connect ground cable onto housing as shown before closing housing Housing Outer Slide Conduction Plate ...

Page 39: ...ward if needed and ensure that camera conduction plate makes contact with inside surface of enclosure in order to ensure adequate thermal conductivity Install front Germanium window cover by tightening 3x screws then install sunshield as shown Tighten rear cable glands to create seal around cables Germanium window cover Sunshield ...

Page 40: ...ble length max 100 m 328 ft Factory default IP address 192 168 200 241 Factory default gateway 255 255 255 0 For changing the network settings see section 9 3 Configuring of I O Modules page 54 General Power 10 to 30 VDC Power consumption 2 W 24 VDC Connectors 1 x RJ 45 LAN Plug in screw terminal block I O and power Isolation voltage 2 kVDC Operating temperature 10 to 70 C 14 to 158 F Storage temp...

Page 41: ...Accessories Pi20 Rev B 09 2011 41 Figure 18 Digital Input Wiring Figure 19 Relay Output Wiring ...

Page 42: ...Communications LAN 10 100 Base T X LAN cable length max 100 m 328 ft Factory default IP address 192 168 200 240 Factory default gateway 255 255 255 0 For changing the network settings see section 9 3 Configuring of I O Modules page 54 General Power 10 to 30 VDC Power consumption 4 W 24 VDC Connectors 1 x RJ 45 LAN Plug in screw terminal block I O and power Isolation voltage 2 kVDC Operating temper...

Page 43: ...Accessories Pi20 Rev B 09 2011 43 Figure 20 Analog Output Wiring Figure 21 Digital Output Wiring ...

Page 44: ... jumpers on the analog board The default jumper setting is Current Signal To change the analog output to Voltage Signal you have to open the module and set the jumpers J7 J8 for the analog output AO0 and J9 J10 for the analog output AO1 as illustrated in the figure below Figure 23 Jumper Settings I V Jumper Setting for Voltage Signal I V Jumper Setting for Current Signal ...

Page 45: ...0 MBit s Auto Negotiation Transmission distance 100 m 328 ft 4 wire Cat 5e Cat 6 RJ 45 cable General Rating IP30 Power 12 to 48 VDC Power consumption 4 6 W Connectors 5x RJ 45 LAN 6 pin removable screw terminal power relay Operating temperature 10 to 60 C 14 to 140 F Storage temperature 40 to 85 C 40 to 185 F Operating humidity 5 to 95 RH non condensing Storage humidity 0 to 95 RH non condensing D...

Page 46: ...rts up to 4 Ethernet channels to support a single camera and multiple Analog or Digital I O Modules A second Fiber Optic RJ45 Ethernet Converter is required to reconvert the fiber optic signals back to TCP IP Ethernet again Ethernet Communications Ports 4x Port connector RJ45 Distance max 90 m 295 ft Fiber Optic Communications Ports 1x Port connector SC type Fiber multi mode 62 5 125 µm or 50 125 ...

Page 47: ... modules Fiber Optic RJ45 Ethernet Converter and or the Ethernet switch Technical Data Box sheet steel powder coated Dimensions W x H x D 380 x 300 x 210 mm 15 x 11 8 x 8 3 in Net Weight 9 8 kg 22 lb Protection Rate IP66 NEMA 4 Internal wiring cable diameter max 2 5 mm AWG 14 Box fused 6 A Delivery Connection box Cable entry system ...

Page 48: ...uitive easy to use and is designed to be set up and operational for your application within minutes With this PC based software you can view and analyze live or archived images In addition the software interfaces to remote I O modules to be used as triggering inputs process alarm and analog outputs The DTPi software is intended to be run on a dedicated PC 7 Copyright Fluke Corporation All rights r...

Page 49: ...g temperature is in error out of the specifications Wrong emissivity is set Set correct emissivity Ambient reflection calibration is not made Execute ambient reflection calibration Focus is not met Adjust focus correctly Noise problem High voltage source is nearby Take a distance from the high voltage source Connectors or cable touches to any noise source Turn off the power and take a distance fro...

Page 50: ...should be large enough to cover the target spot Next measure the sticker s temperature using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and adjust the emissivity setting until the same temperature is reached This is the correct emissivity for the measured material 3 If possible apply flat black paint to a portion of the surface of the object The...

Page 51: ...olished 0 03 Roughened 0 05 0 1 Oxidized 0 4 0 8 Gold 0 01 0 1 Haynes Alloy 0 3 0 8 Inconel Oxidized 0 7 0 95 Sandblasted 0 3 0 6 Electropolished 0 15 Iron Oxidized 0 5 0 9 Unoxidized 0 05 0 2 Rusted 0 5 0 7 Molten Iron Cast Oxidized 0 6 0 95 Unoxidized 0 2 Molten 0 2 0 3 Iron Wrought Dull 0 9 Lead Polished 0 05 0 1 Rough 0 4 Oxidized 0 2 0 6 Magnesium 0 02 0 1 Mercury 0 05 0 15 Molybdenum Oxidize...

Page 52: ...ectrolytic 0 05 0 15 Platinum Black 0 9 Silver 0 02 Steel Cold Rolled 0 7 0 9 Ground Sheet 0 4 0 6 Polished Sheet 0 1 Molten Oxidized 0 7 0 9 Stainless 0 1 0 8 Tin Unoxidized 0 05 Titanium Polished 0 05 0 2 Oxidized 0 5 0 6 Tungsten 0 03 Polished 0 03 0 1 Zinc Oxidized 0 1 Polished 0 02 ...

Page 53: ...able 2 Typical Emissivity Values To optimize surface temperature measurements consider the following guidelines Determine the object emissivity using the instrument which is also to be used for the measurements Avoid reflections by shielding the object from surrounding temperature sources For higher temperature objects use instruments with the shortest wavelength possible For translucent materials...

Page 54: ...installing ADAM NET Utility you need to install NET Framework 1 1 or later 9 3 3 IP Address Setting After you have confirmed the hardware wiring between host PC and your ADAM 6000 module you can find that module in ADAM NET Utility software by following the steps below 1 Launch ADAM NET Utility software 2 Select the ADAM5000TCP_6000 item on the module tree display area 3 Right click the ADAM5000TC...

Page 55: ...ing of Firewall Exceptions page 56 4 You need to change the IP address of the ADAM 6000 modules the same subnet with the host PC Type the correct IP address Subnet address and Default gateway on the status display area For more information on setting the host PC see section 5 8 1 Changing the Ethernet Settings for the PC page 23 5 When completed click the Apply Change button A dialog box appears a...

Page 56: ...e recommend adding the program exception for the imaging software TSA or DTPi as the Windows Firewall may be turned on at any time 4 XP Vista Open the Exceptions tab and click the Add Program Win 7 Click on Change Settings tab and click the Allow another Program button 5 In the following dialog click Browse and locate the imaging software TSA or DTPi which you wish to allow Typically the program i...

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