Raypak WH 0135A Installation & Operating Instructions Manual Download Page 9

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1.  The heater must be provided with adequate sup-

ply of air for proper combustion and ventilation in
accordance with Sec. 5.3 of the latest edition of
the National Fuel Gas Code, ANSI Z223.1, or
applicable provisions of the local building codes.

2.  If the heater room is located against an outside

wall and air openings can communicate directly
with the outdoors, the 

TWO

openings on the out-

side wall must each have a net free area, in
square inches as shown in Table D.

Location of the openings is the same as in the pre-
vious case - that is, within 12 inches of the top,
and within 12 inches of the bottom of the enclo-
sure. If horizontal ducts are used, the area must
be doubled and the duct area shall not be less
than the area of the openings they connect, and in
no case shall the smallest dimension be less than
3 inches.

Venting Connections 

Vent piping the same size or larger than the draft hood
outlet is recommended, however, when the total vent
height is at least ten (10) feet (draft hood relief open-
ing to vent terminal), the vent pipe size may be
reduced as specified in the National Fuel Gas Code,
ANSI Z 223.1. As much as possible avoid long hori-
zontal runs of vent pipe and too many elbows.

If installation requires horizontal runs, the vent pipe
must have a 

minimum

of 1/4 inch per foot rise and

should be supported at not more than five foot inter-
vals. Plumbers tape, crisscrossed, will serve to space
both horizontal and vertical piping. Maximum vent con-
nector horizontal length shall be 1-1/2 feet (18 inches)
for each inch of connector diameter as shown in Table
E.

Gas vents supported only by the flashing and extend-
ing above the roof more than five feet should be
securely guyed or braced to withstand snow and wind
loads. We recommend use of insulated vent pipe
spacer through the roofs and walls. 

Model No.

Sq. in. of Each Free Area

0090

24

0135

35

0195

50

Table D: Minimum Net Free Area

For protection against rain or blockage by snow, the
vent pipe must terminate with a listed vent cap which
complies with the local codes or, in the absence of
such codes, to the latest edition of the National Fuel
Gas Code, ANSI Z223.1.

The discharge opening must be a minimum of two feet
vertically from the roof surface and at least two(2) feet
higher than any part of the building within ten (10) feet.
Vent stack shall be at least five (5) feet in vertical
height above the drafthood outlet. The vent cap loca-
tion shall have a minimum clearance of four (4) feet
horizontally from, and in no case above or below,
unless a 4-foot horizontal distance is maintained, from
electric meters, gas meters regulators and relief equip-
ment.

The weight of the vent stack or chimney must not rest
on heater draft hood. Support must be provided in
compliance with applicable codes. The heater top and
draft hood must be readily removable for maintenance
and inspection. Vent pipe should be adequately sup-
ported to maintain proper clearances from combustible
construction.

Type "B" double wall or equivalent vent pipe is recom-
mended. However single wall metal vent pipe may be
used as specified in the latest edition of the National
Flue Gas Code ANSI Z223.1.

For connections to gas vents or chimneys, vent instal-
lations shall be in accordance with Part 7, Venting of
Equipment, of the National Fuel Gas Code, ANSI
Z223.1, or applicable provisions of the local building
codes.

Model No.

Vent

Connector

Diameter (in.)

Max.

Horizontal

Length (ft)

0090

5

7.5

0135

6

9

0195

7

10.5

Table E: Vent Piping Specifications

Summary of Contents for WH 0135A

Page 1: ...in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING If the informa...

Page 2: ...agraph 3 of the GENERAL SPECIFICATIONS section on page 6 Fig 7 on page 12 the Wiring Diagrams on pages 14 and 15 Fig 8 on page 16 Fig 12 on page 19 Fig 15 on page 20 the TROU BLESHOOTING chart on page...

Page 3: ...iring 13 Wiring Diagram Standing Pilot Models 0090 0135 0195 14 Wiring Diagram IID Models 0090 0135 0195 15 CONTENTS 3 SERVICING PROCEDURES 16 Sequence of Operation 16 Start up Procedures 16 Repair Se...

Page 4: ...Read and follow water heater warnings and instructions If owners manual is missing contact the retailer or manufacturer DANGER Failure to install the draft hood and properly vent the water heater to...

Page 5: ...ting temperature at water heater Feel water before bathing or show ering Temperature limiting valves are available see manual Table A details the relationship of water temperature and time with regar...

Page 6: ...design certified by the and tested under the requirements of the American National Standard ANSI Z21 10 3 Each heater has been constructed and pressure tested in accordance with the requirements of S...

Page 7: ...4 5 WH 0135 135 132 80 1 1 4 1 2 18 6 1 4 6 WH 0195 195 192 80 1 1 4 1 2 18 6 1 4 7 Recovery gph based on manufacturer s rating May be used with other tank size capacity Table B Specifications and Di...

Page 8: ...strict air flow Heater Side Minimum Distance from Combustible Surfaces Floor Combustible Front Alcove Back 6 in Right 6 in Left 6 in Top Indoor 16 in Top Outdoor Unobstructed Flue Vent 6 in Except for...

Page 9: ...the roof more than five feet should be securely guyed or braced to withstand snow and wind loads We recommend use of insulated vent pipe spacer through the roofs and walls Model No Sq in of Each Free...

Page 10: ...iction leakage corrosion and other deficiencies which could cause an unsafe condition c Insofar as is practical close all building doors and windows and all doors between the space in which the applia...

Page 11: ...5 300 400 560 0135 15 40 60 150 150 200 0195 20 35 70 100 100 400 Natural gas 1000 BTUH ft 60 specific gravity 0 5 in WC pressure drop Propane gas 2500 BTUH ft 1 53 specific gravity 0 6 in WC pressure...

Page 12: ...Pressure Specifications Water Connections System Piping The pipe size and fittings between the heater and the tank should be at least 1 for model 0090 and 1 1 4 for models 0135 and 0195 This is based...

Page 13: ...e and pressure gauge is standard equipment on all hot water heaters All temperature and pressure gauges are shipped loose for field instal lation in the outlet water connection see Fig 7 All fittings...

Page 14: ...14 Wiring Diagram Standing Pilot Models 0090 0135 0195...

Page 15: ...15 Wiring Diagram IID Models 0090 0135 0195...

Page 16: ...y turning off power to the module for one minute When the pilot flame is established flame rectification circuit is completed between the sensor and burner ground The flame sensing circuit in the modu...

Page 17: ...ased stop and immediately call your service technician or gas supplier If the pilot does not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas suppl...

Page 18: ...and to replace any part 18 If red reset button does not pop up when released STOP and immediately call your service technician or gas supplier If the pilot does not stay lit after several tries turn...

Page 19: ...mell gas STOP Follow b in the safety information previously stated If you do not smell gas go to the next step 8 For Honeywell Gas Valve Turn gas control knob counter clockwise to ON For Robertshaw Ga...

Page 20: ...95 For Automatic Ignition Systems 1 Turn on power to the ignition systems and turn gas supply off at the gas valve 2 Check ignition module as follows a Set the tankstat to high setting b Watch for con...

Page 21: ...of burners or around outer jacket indicates a need for cleaning 1 Lift off draft hood and flue collector by removing bolts and screws 2 Remove V baffles from heat exchanger 3 Remove burner tray see Bu...

Page 22: ...t outlet and return water headers and install header retainer nuts and torque nuts even ly 3 Replace V baffles 4 Install thermostat sensing bulbs in header wells and replace bulb retaining clips 5 Ins...

Page 23: ...ll out switch is open 6 Manual Reset High limit is open 7 Defective ignition module or defective gas valve SOLUTION S 1 Check circuit breakers disconnect switch Make sure power is on 2 Check continuit...

Page 24: ...Refer to installation instructions regarding combustion air requirements 2 Refer to installations instructions 3 See yellow flame section above 3 Pilot Outage Standing pilot models 4 Yellow lazy flame...

Page 25: ...ls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing DANGER SHOCK HAZARD Make sure electri cal power to the heater is disconnected to avoid potential ser...

Page 26: ...cement 1 Shut off electrical power to the heater 2 Shut off water supply and open drain valve to remove water in the piping at the pump level 3 Disconnect wiring and conduit connections to the pump 4...

Page 27: ...anufactured by it but Raypak will apply any such warranty as may be provided to it by the parts manufacturer TO MAKE WARRANTY CLAIM Promptly notify the original installer supplying the model and seria...

Page 28: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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