Raypak WH 0135A Installation & Operating Instructions Manual Download Page 8

8

INSTALLATION

Code Requirements

Installation must be in accordance with local codes, or,
in the absence of local codes, with the latest editions
of the National Fuel Gas Code, ANSI Z223.1,/NFPA
54, and the National Electrical Code, ANSI/NFPA 70.
In Canada installations must conform with the current
CAN/CSA B149 and the Canadian Electrical Code
Part 1 CSA C22.2 No.1. 

Where required by the authority having jurisdiction, the
installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and
Safety Devices for Automatically Fired Heaters, CSD-
1.

Mounting Base

This heater should be mounted on a level, non-com-
bustible surface. Heater must not be installed on
carpeting. This heater can be installed on a com-
bustible surface only when the appropriate listed floor
shield base is provided. An optional listed floor shield
base is available for factory installation with the heater
on all indoor models.

In addition, the heater shall be installed such that the
gas ignition system components are protected from
water (dripping, spraying, rain, etc.) during appliance
operation and service (circulator replacement, control
replacement, etc.).

Clearances

Combustion & Ventilation Air 

(Indoor models only)

NOTE:

The heater should be located in an area

where water leakage will not result in damage to the
area adjacent to the appliance or to the structure.
When such locations cannot be avoided, it is
recommended that a suitable drain pan, adequately
drained, be installed under the appliance. The pan
must not restrict air flow.

Heater Side

Minimum Distance

from Combustible

Surfaces

Floor

Combustible*

Front

Alcove**

Back

6 in.

Right

6 in.

Left

6 in.

Top (Indoor)

16 in.

Top (Outdoor)

Unobstructed

Flue Vent

6 in.

*Except for carpeted flooring, heaters are certified for installation on
combustible floors, when equipped with listed floor shield base.
**A front clearance of at least 24 in. is recommended for adequate
service of burner-tray and controls.
For uninsulated hot water pipes, maintain a 2 inch clearance, or con-
sult the local authority having jurisdiction.

Table C: Minimum Clearances from Combustible

Surfaces

WARNING:

Air supply to the heater room must not

be affected by mechanical exhaust vents located in
other parts of the house, such as kitchen or
bathroom fans, or attic blowers. Mechanical exhaust
vents may create a negative pressure condition in
the heater room that can become a hazard of
asphyxiation, explosion or fire.

CAUTION:

Combustion air must not be

contaminated by corrosive chemical fumes which
can damage the heater. Measures must be taken to
prevent the entry of corrosive chemical fumes to the
combustion and ventilation air supply. Such
chemicals include, but are not limited to, chlorinated
and/or fluorinated hydrocarbons such as found in
refrigerants, aerosol propellants, dry-cleaning fluids,
degreasers, and paint removers. Other harmful
elements may come from bleaches, air fresheners,
or mastics. Vapors from these types of products can
form corrosive acid compounds when burned in a
gas flame. The resulting acid condensate can
damage or substantially reduce the life of the heater.
It may be necessary to provide outside air directly to
the heater in order to avoid this problem.

Fig. 3: Do Not Install on Carpeting

Summary of Contents for WH 0135A

Page 1: ...in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING If the informa...

Page 2: ...agraph 3 of the GENERAL SPECIFICATIONS section on page 6 Fig 7 on page 12 the Wiring Diagrams on pages 14 and 15 Fig 8 on page 16 Fig 12 on page 19 Fig 15 on page 20 the TROU BLESHOOTING chart on page...

Page 3: ...iring 13 Wiring Diagram Standing Pilot Models 0090 0135 0195 14 Wiring Diagram IID Models 0090 0135 0195 15 CONTENTS 3 SERVICING PROCEDURES 16 Sequence of Operation 16 Start up Procedures 16 Repair Se...

Page 4: ...Read and follow water heater warnings and instructions If owners manual is missing contact the retailer or manufacturer DANGER Failure to install the draft hood and properly vent the water heater to...

Page 5: ...ting temperature at water heater Feel water before bathing or show ering Temperature limiting valves are available see manual Table A details the relationship of water temperature and time with regar...

Page 6: ...design certified by the and tested under the requirements of the American National Standard ANSI Z21 10 3 Each heater has been constructed and pressure tested in accordance with the requirements of S...

Page 7: ...4 5 WH 0135 135 132 80 1 1 4 1 2 18 6 1 4 6 WH 0195 195 192 80 1 1 4 1 2 18 6 1 4 7 Recovery gph based on manufacturer s rating May be used with other tank size capacity Table B Specifications and Di...

Page 8: ...strict air flow Heater Side Minimum Distance from Combustible Surfaces Floor Combustible Front Alcove Back 6 in Right 6 in Left 6 in Top Indoor 16 in Top Outdoor Unobstructed Flue Vent 6 in Except for...

Page 9: ...the roof more than five feet should be securely guyed or braced to withstand snow and wind loads We recommend use of insulated vent pipe spacer through the roofs and walls Model No Sq in of Each Free...

Page 10: ...iction leakage corrosion and other deficiencies which could cause an unsafe condition c Insofar as is practical close all building doors and windows and all doors between the space in which the applia...

Page 11: ...5 300 400 560 0135 15 40 60 150 150 200 0195 20 35 70 100 100 400 Natural gas 1000 BTUH ft 60 specific gravity 0 5 in WC pressure drop Propane gas 2500 BTUH ft 1 53 specific gravity 0 6 in WC pressure...

Page 12: ...Pressure Specifications Water Connections System Piping The pipe size and fittings between the heater and the tank should be at least 1 for model 0090 and 1 1 4 for models 0135 and 0195 This is based...

Page 13: ...e and pressure gauge is standard equipment on all hot water heaters All temperature and pressure gauges are shipped loose for field instal lation in the outlet water connection see Fig 7 All fittings...

Page 14: ...14 Wiring Diagram Standing Pilot Models 0090 0135 0195...

Page 15: ...15 Wiring Diagram IID Models 0090 0135 0195...

Page 16: ...y turning off power to the module for one minute When the pilot flame is established flame rectification circuit is completed between the sensor and burner ground The flame sensing circuit in the modu...

Page 17: ...ased stop and immediately call your service technician or gas supplier If the pilot does not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas suppl...

Page 18: ...and to replace any part 18 If red reset button does not pop up when released STOP and immediately call your service technician or gas supplier If the pilot does not stay lit after several tries turn...

Page 19: ...mell gas STOP Follow b in the safety information previously stated If you do not smell gas go to the next step 8 For Honeywell Gas Valve Turn gas control knob counter clockwise to ON For Robertshaw Ga...

Page 20: ...95 For Automatic Ignition Systems 1 Turn on power to the ignition systems and turn gas supply off at the gas valve 2 Check ignition module as follows a Set the tankstat to high setting b Watch for con...

Page 21: ...of burners or around outer jacket indicates a need for cleaning 1 Lift off draft hood and flue collector by removing bolts and screws 2 Remove V baffles from heat exchanger 3 Remove burner tray see Bu...

Page 22: ...t outlet and return water headers and install header retainer nuts and torque nuts even ly 3 Replace V baffles 4 Install thermostat sensing bulbs in header wells and replace bulb retaining clips 5 Ins...

Page 23: ...ll out switch is open 6 Manual Reset High limit is open 7 Defective ignition module or defective gas valve SOLUTION S 1 Check circuit breakers disconnect switch Make sure power is on 2 Check continuit...

Page 24: ...Refer to installation instructions regarding combustion air requirements 2 Refer to installations instructions 3 See yellow flame section above 3 Pilot Outage Standing pilot models 4 Yellow lazy flame...

Page 25: ...ls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing DANGER SHOCK HAZARD Make sure electri cal power to the heater is disconnected to avoid potential ser...

Page 26: ...cement 1 Shut off electrical power to the heater 2 Shut off water supply and open drain valve to remove water in the piping at the pump level 3 Disconnect wiring and conduit connections to the pump 4...

Page 27: ...anufactured by it but Raypak will apply any such warranty as may be provided to it by the parts manufacturer TO MAKE WARRANTY CLAIM Promptly notify the original installer supplying the model and seria...

Page 28: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

Reviews: