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8

Sample Installation Diagram

NOTE:
-

Damage to the Indirect Pool Heater due to improper water chemistry is not covered under the warranty

-

Chlorine feeder must be installed after (downstream of) the Indirect Pool Heater and be installed with an
anti-siphoning valve to prevent pool chemicals from backing up into the Indirect Pool Heater.

-

This is only a conceptual drawing. A qualified installer must determine whether this system setup
will work in each application. Installer must also ensure compliance with code requirements.

1.
2.

Indirect Pool Heater

3.
4.
5.
6.

Gate valve

7.

Check valve

8.
9.

10.

Flow switch

11.

Thermometer
Drain valve

Filter
Pool/Spa Pump

Bypass valve

POOL WATER FLOW

POOL WATER FLOW

BOILER WATER FLOW

BOILER WATER FLOW

6

Thermostat or Aquastat

3

1

4

6

2

2

9

8

5

7

10

2

2

11

11

Union

TO BOILER CONTROL

12. Boiler Pump

11

11

3

12

On the pool-side, the flow may be variable either due to 

variable-speed pumps or changes in the pressure drop 

through the filtration system.  These variances can be 

accommodated by installing a 2 lb. spring-loaded check 

valve in the bypass line along with a manual valve (see 

Figure 2 for details).
On model sizes 045 to 495, the check valve will control 

bypass flow by directing all flow through the exchanger 

under low-flow conditions, and avoiding excessive flow 

through the heat exchanger under high-flow conditions.  

On 995 models the 2 lb. check valve does not provide 

enough resistance to direct adequate flow through the 

heat exchanger, and must be augmented by using the 

manual valve to throttle flow to provide approximately 6 

to 15 ft. of head across the 995 exchanger.

Controls

The Indirect Pool Heater must be installed with 

temperature  and  flow  controls  to  protect  the  heat 

exchanger and control water temperature supplied to 

the pool or spa.  The return from the pool/spa must 

be controlled at the inlet to the Indirect Pool Heater 

by a thermostat set to the desired temperature for the 

pool/spa, with the maximum recommended operating 

temperature of 104°F (40°C) .  A second temperature 

control must be installed in the outlet piping of the Indirect 

Pool Heater to limit pool/spa supply temperatures to 

140°F (60°C) maximum.  In addition to the temperature 

controls, a flow switch should be installed in the pool/

spa supply line to prove adequate flow through the heat 

exchanger.  All three of these controls must be satisfied 

to provide a call for heat to the heat source.

Chemical feeders or salt 

water generators

The pool chemical feeder or salt water generator 

(with Titanium exchangers only) must be installed 

after (downstream of) the Indirect Pool Heater and 

be installed with an anti-siphoning valve to prevent 

chemicals from backing up into the Indirect Pool Heater.  

During periods of high or fluctuating chemical levels, the 

Indirect Pool Heater must be isolated from the system 

by closing the isolation valves, protecting the unit from 

chemical damage.

CAUTION:

  Operating control, high limit and flow 

switch are NOT part of the Indirect Pool Heater.  

These items must be supplied separately.

Figure 2.  Connection Diagram

Summary of Contents for RP-045

Page 1: ...GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s ins...

Page 2: ...2 Rev 5 reflects the following Table A Added Model Number column Changed row heading from CR24 to Ti Table C Added information rows for RP 185 RP 305 RP 495...

Page 3: ...3 TABLE OF CONTENTS 1 WARNINGS 4 Pay Attention to These Terms 4 Caution 4 2 WATER CHEMISTRY 5 3 INSTALLATION GUIDELINES 7 Plumbing 7 Flow 7 Controls 8 Chemical feeders or salt water generators 8...

Page 4: ...t and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment Elev...

Page 5: ...0 MAXIMUM 1000 MAXIMUM Titanium 6000 MAXIMUM 6000 MAXIMUM 6000 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM RP 316L SS 1000 MAXIMUM 1000 MAXIMUM 1000 MAXIMUM Titanium 3000...

Page 6: ...175 3 1 4 83 1 1 2 38 3 4 19 13 1 2 343 3 1 8 79 2 64 0 25 013478 RP 125 125 000 36 634 4 3 16 106 8 7 8 225 3 1 4 83 1 1 2 38 3 4 19 15 3 8 391 3 1 8 79 3 64 0 34 013479 RP 185 185 000 54 218 5 1 8 1...

Page 7: ...7 15 4 6 23 7 2 Designed and fabricated to the ASME B31 3 Process Piping Code 3 INSTALLATION GUIDELINES Plumbing Connections to the Indirect Pool Heater must be made with materials that have similar g...

Page 8: ...direct adequate flow through the heat exchanger and must be augmented by using the manual valve to throttle flow to provide approximately 6 to 15 ft of head across the 995 exchanger Controls The Indir...

Page 9: ...Limited Warranty is the date of original installation if properly documented if you are not able to provide documentary proof of the date of original installation the Effective Date will be the date...

Page 10: ...d in any way by ANY persons or agencies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective product or component part and to...

Page 11: ...ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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