Raypak ELS 1102-2 Installation & Operating Instructions Manual Download Page 4

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Thermostat

The heater thermostat located on the front of the unit,

may be set for any desired spa temperature.

Maximum Temperature Setpoint

(Knobstop Adjustment)

Adjustment to a different maximum setting is a simple

task. Loosen the small set screw on the knobstop and

rotate the knobstop ring until vertical “stop” tab is at the

desired maximum setting. Retighten the set screw.

ELECTRICAL

The GFCI devices shall be of the self-contained types,

circuit breaker types or the receptacle types. Feeder

ground-fault protection is not required where GFCI is

already provided in the branch circuits or receptacles

supplying power to the heater.

Electrical Disconnect

An electrical disconnect and over-current protection

device must be provided in accordance with local

codes. Keep wire runs as short as possible to mini-

mize voltage drop. Bring wires of size indicated from a

fused disconnect switch (customer furnished) with an

amp rating of at least 125% of the amp rating shown

on the spa heater nameplate. A ground lug is provided

for connection to the supply ground. A wiring diagram

of the heater is shown at right. It is also affixed to the

inside front cover of the units.

Field Wiring

Heater requires three-wire service. With 240 VAC

there are two hot wires and a grounding conductor.

Even when metallic conduit is used, the grounding

conductor must be run to the supply ground.

Field wiring connections are made to the electrical

entry at the left side of the unit. A hole in the jacket is

provided for a 1” trade size conduit hub. The location

of the field wiring box is shown below. Wire nuts are

used to connect all leads except the grounding con-

ductor, for which a pressure lug is provided.

Recommended Wire Sizes

for Field Connection

Use type THWN copper wire to the unit, with the AWG

wire sizes (Internal wire sizes may differ) listed in Table

A on the following page.

CAUTION:

High chemical concentrates from feed-

ers and chlorinators that are out of adjustment will

cause very rapid corrosion to the heater. Such dam-

age is not covered under the warranty.

TYPICAL COMFORTABLE

TEMPERATURE

RANGE FOR POOLS

TYPICAL COMFORTABLE

TEMPERATURE

RANGE FOR SPAS

WARNING:

The power supply circuit to this heater

shall be protected by a ground-fault circuit interrupter

(GFCI), in accordance with Art. 680 of the latest edi-

tion of the National Electrical Code (NEC). Failure to

do so could result in severe personal injury or death.

NOTE:

Heater grounding conductor shall be the

same or larger than the live power supply conductor.

Summary of Contents for ELS 1102-2

Page 1: ... 11 11 08 P N 240362 Rev 22 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire Models ELS 552 2 ELS 1102 2 Electric SPA PAK Heater ...

Page 2: ...00 Salt ppm 6000 Maximum 6000 Maximum 6000 Maximum Free Chlorine ppm 2 3 2 3 2 3 Total Dissolved Solids ppm 3000 Maximum 3000 Maximum 3000 Maximum Free Chlorine MUST NOT EXCEED 5 ppm Occasional chemical shock dosing of the pool or spa should not damage the heater providing the water is balanced Automatic chemical dosing devices and salt chlorina tors are usually more efficient in heater water unle...

Page 3: ...ng the holes provided The heater must be located where leakage of heat exchanger or connections will not damage the area adjacent to the heater or structure Water Connections The Spa Pak has 1 1 2 male NPT inlet and outlet connections at the right side of the heater The inlet is at the base of the heater and must be piped directly to the filter discharge to ensure proper flow direction Minimum flo...

Page 4: ... of the units Field Wiring Heater requires three wire service With 240 VAC there are two hot wires and a grounding conductor Even when metallic conduit is used the grounding conductor must be run to the supply ground Field wiring connections are made to the electrical entry at the left side of the unit A hole in the jacket is provided for a 1 trade size conduit hub The location of the field wiring...

Page 5: ...Size Wire Size including ground Size of Fused Disconnect amps ELS 1102 2 46 1 6 60 ELS 552 2 23 1 2 10 30 Use a reducer bushing Table A Wire Sizes for Field Connection L1 L2 MODEL ELS 552 2 ONLY SCHEMATIC DIAGRAM LADDER DIAGRAM ...

Page 6: ...nsumer Product Safety Commission rec ommends the following guidelines When using this electrical equipment basic safety precautions should always be followed including the following 1 READ AND FOLLOW ALL INSTRUCTIONS 2 To reduce the risk of injury a The water in a pool or tub should never exceed 104 F 40 C A water temperature in excess of 104 F is considered unsafe for all persons Lower water temp...

Page 7: ...nd also damaging the heater If the pH drops below 7 2 the heater will be severely damaged This will result in cor rosion of the heat exchanger Heat exchanger damage resulting from chemical imbalance is not covered by the warranty Element Inspection and Replacement The element assembly head is removed as follows 1 Turn off electrical power to heater at the main dis connect and turn off water supply...

Page 8: ...ure switch Removing the Magnetic Contactor 1 Turn off electric power to heater at main discon nect 2 Remove wires from contactor 3 Remove screw holding contactor to cabinet Winterizing Damage will occur if water is allowed to freeze inside the heater Normally the heater will drain when the spa is drained If the heater is positioned lower than the spa a drain valve must be added at the heater inlet...

Page 9: ...eather Use spa cover Call electrician Check resistance element bundle 240V 11 kw 5 0 to 5 8 OHMS 240V 5 5 kw 10 0 to 11 6 OHMS Spa does not reach temperature Mis adjusted knob stop Low flow Re adjust knob stop Check filter skimmer basket pump Heating element continuously burning out High input voltage Poor water chemistry Heating element split open Call electric company See Water Chemistry on page...

Page 10: ...0 0 F 1 1 8 1 0 0 t i m i L h g i H 7 8 Contactor Wire Kit 001813F 001813F 9 Thermostat Control 003346F 003346F 1 6 7 0 5 6 1 6 7 0 5 6 h c t i w S e l g g o T 0 1 F 2 1 8 1 0 0 F 2 1 8 1 0 0 t h g i L r o t a c i d n I 1 1 F 5 8 8 6 0 0 F 5 8 8 6 0 0 b o n K 2 1 F 6 8 8 6 0 0 F 6 8 8 6 0 0 p o t s b o n K 3 1 5 1 6 0 0 9 5 1 6 0 0 9 e t a l P l a i D 4 1 15 Wire Kit Complete N A N A A N A N p o T...

Page 11: ...11 ...

Page 12: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

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