Raypak ELS 1102-2 Installation & Operating Instructions Manual Download Page 3

INTRODUCTION

The Spa-Pak spa Heaters have been designed to pro-

vide efficient, pollution-free, electric pool heating while

requiring minimal installation. The Spa-Pak consists of

a sheathed resistance element installed in a copper

tank.

This tank has a 1-1/2” inlet and outlet on the side for

plumbing connections. The heater voltage is 208/240V

single-phase. The control circuit passes through a

manual switch, the temperature control, and the mag-

netic contactor coil. All items are pre-wired and

installed in a baked enamel steel case.

It is essential that the heater be installed in accor-

dance with the instructions given herein. Failure to do

so may cause damage to the heater and to the equip-

ment to which it is connected, or may prevent the

heater from operating in a correct manner. The heater

is to be installed in accordance with article 680 of the

National Electrical Code ANSI/NFPA No. 70. Consult

State and local codes BEFORE installing this unit.

Where such codes have requirements beyond the

instructions given herein, the codes shall have prece-

dence over these instructions.

Location

These heaters are listed by UL for either indoor or out-

door use. Unit must be mounted on a level base

parallel to the ground. Allow 6” clearance at sides and

18” clearance at top and front for maintenance. Secure

the unit with 5/16” mounting hardware using the holes

provided. The heater must be located where leakage

of heat exchanger or connections will not damage the

area adjacent to the heater or structure.

Water Connections

The Spa-Pak has 1-1/2” male NPT inlet and outlet

connections at the right side of the heater. The inlet is

at the base of the heater and must be piped directly to

the filter discharge to ensure proper flow direction.

Minimum flow rate through the heater is 15 gpm, max-

imum is 60 gpm. If this is exceeded, an external

bypass must be added as shown. Unions should be

used on piping connections. A shut-off valve should be

included on the heater inlet to prevent draining the spa

when performing maintenance.

Automatic Chlorinators and

Chemical Feeders

All chemicals must be introduced and completely dilut-

ed into the spa water before being circulated through

the heater. Do not place chlorine tablets or bromine

sticks in the skimmer. High chemical concentrations

will result when the pump is not running (e.g.

overnight).

Chlorinators must feed downstream of the heater and

have an anti-siphoning device to prevent chemical

backup into the heater when the pump is shut off.

3

Check Valve

To Spa

Filter

Chlorinator

Pump

Bypass

(Customer Installed)

Drain Valve

(Customer Installed)

Gate Valve

From Spa

NOTE:

PVC pipe may be used.

NOTE:

When using two speed pumps, do not install

gate valve on inlet.

CAUTION:

No shut-off valves are to be installed in

the piping between the heater outlet and the spa.

Any chlorinators, valves, etc., that can cause return

line blockage will void the warranty.

Summary of Contents for ELS 1102-2

Page 1: ... 11 11 08 P N 240362 Rev 22 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire Models ELS 552 2 ELS 1102 2 Electric SPA PAK Heater ...

Page 2: ...00 Salt ppm 6000 Maximum 6000 Maximum 6000 Maximum Free Chlorine ppm 2 3 2 3 2 3 Total Dissolved Solids ppm 3000 Maximum 3000 Maximum 3000 Maximum Free Chlorine MUST NOT EXCEED 5 ppm Occasional chemical shock dosing of the pool or spa should not damage the heater providing the water is balanced Automatic chemical dosing devices and salt chlorina tors are usually more efficient in heater water unle...

Page 3: ...ng the holes provided The heater must be located where leakage of heat exchanger or connections will not damage the area adjacent to the heater or structure Water Connections The Spa Pak has 1 1 2 male NPT inlet and outlet connections at the right side of the heater The inlet is at the base of the heater and must be piped directly to the filter discharge to ensure proper flow direction Minimum flo...

Page 4: ... of the units Field Wiring Heater requires three wire service With 240 VAC there are two hot wires and a grounding conductor Even when metallic conduit is used the grounding conductor must be run to the supply ground Field wiring connections are made to the electrical entry at the left side of the unit A hole in the jacket is provided for a 1 trade size conduit hub The location of the field wiring...

Page 5: ...Size Wire Size including ground Size of Fused Disconnect amps ELS 1102 2 46 1 6 60 ELS 552 2 23 1 2 10 30 Use a reducer bushing Table A Wire Sizes for Field Connection L1 L2 MODEL ELS 552 2 ONLY SCHEMATIC DIAGRAM LADDER DIAGRAM ...

Page 6: ...nsumer Product Safety Commission rec ommends the following guidelines When using this electrical equipment basic safety precautions should always be followed including the following 1 READ AND FOLLOW ALL INSTRUCTIONS 2 To reduce the risk of injury a The water in a pool or tub should never exceed 104 F 40 C A water temperature in excess of 104 F is considered unsafe for all persons Lower water temp...

Page 7: ...nd also damaging the heater If the pH drops below 7 2 the heater will be severely damaged This will result in cor rosion of the heat exchanger Heat exchanger damage resulting from chemical imbalance is not covered by the warranty Element Inspection and Replacement The element assembly head is removed as follows 1 Turn off electrical power to heater at the main dis connect and turn off water supply...

Page 8: ...ure switch Removing the Magnetic Contactor 1 Turn off electric power to heater at main discon nect 2 Remove wires from contactor 3 Remove screw holding contactor to cabinet Winterizing Damage will occur if water is allowed to freeze inside the heater Normally the heater will drain when the spa is drained If the heater is positioned lower than the spa a drain valve must be added at the heater inlet...

Page 9: ...eather Use spa cover Call electrician Check resistance element bundle 240V 11 kw 5 0 to 5 8 OHMS 240V 5 5 kw 10 0 to 11 6 OHMS Spa does not reach temperature Mis adjusted knob stop Low flow Re adjust knob stop Check filter skimmer basket pump Heating element continuously burning out High input voltage Poor water chemistry Heating element split open Call electric company See Water Chemistry on page...

Page 10: ...0 0 F 1 1 8 1 0 0 t i m i L h g i H 7 8 Contactor Wire Kit 001813F 001813F 9 Thermostat Control 003346F 003346F 1 6 7 0 5 6 1 6 7 0 5 6 h c t i w S e l g g o T 0 1 F 2 1 8 1 0 0 F 2 1 8 1 0 0 t h g i L r o t a c i d n I 1 1 F 5 8 8 6 0 0 F 5 8 8 6 0 0 b o n K 2 1 F 6 8 8 6 0 0 F 6 8 8 6 0 0 p o t s b o n K 3 1 5 1 6 0 0 9 5 1 6 0 0 9 e t a l P l a i D 4 1 15 Wire Kit Complete N A N A A N A N p o T...

Page 11: ...11 ...

Page 12: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

Reviews: