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9

A drain valve is provided in the tank for draining

water during servicing.

The temperature and pressure relief valve is easily

accessible through the front.  A nipple is provided
(shipped loose with the heater) for installation in the
T & P  relief valve.  A drain line must be connected to
the nipple and run to a safe place of disposal.

WARNING: 

 

Failure to do so can cause water damage

or burns due to scalding if the relief valve should open.
Drain line must be as short as possible, pitch downward
from the relief valve, and have the same size as the
valve discharge connection through-out its entire length.
Refer to tag attached to T & P relief valve.

The temperature and pressure  relief valve should

be manually operated at least once a year to insure that
the valve mechanism is still functional.  Repair or
alteration of valve in any way is prohibited by National
Safety Standards and or local codes.

If the relief valve discharges occasionally or peri-

odically, this may be due to thermal expansion in a
closed water supply system.  Contact the water sup-
plier or the local plumbing inspector on how to correct
this situation.  DO NOT  plug the relief valve  or install
a shut-off valve in the discharge drain line.

The heater is equipped with a circulator to provide

the minimum water flow in the heater, and maintain a
uniform water temperature in the tank.  Depending on
heater distance from the dishwasher, it may be neces-
sary to run empty rack(s) to purge supply of  line  lower
than the required 180°F water temperature.  For this
reason, it is best to locate heater as close as possible
to the dishwasher.

CAUTION:

  In severe cold weather, freezing air can be

drawn through the vent pipes to the heat exchanger
during overnight shut-down period.  If there is no water
circulation or heat in the water, freezing can occur
which will damage the heat exchanger.  To avoid
freezing damage, constant water circulation should be
maintained by keeping the booster heater energized
so that the circulator  (pump) will run. Closing the
manual gas shut-off valve will prevent unnecessary
heating of the water.  

NOTE:

   Under this condition, the

ignition system will go into a lock-out mode.  To resume
service, the heater will need to be reset by momentarily
turning the ON/OFF switch to the OFF position, and
then to the ON position.

Summary of Contents for B-195

Page 1: ...cause property damage personal injury or loss of life Refer to this manual Installation and service must be performed by a qualified installer service agency or the gas supplier This manual should be...

Page 2: ...UNIT 16 Trouble Shooting Guide Maintenance 18 6 PARTS 19 Illustrated Parts 20 Parts List 23 WARRANTY These instructions are provided to assure the proper installation operation and maintenance of the...

Page 3: ...installing your Raypak Heater If there are any questions which this manual does not answer please contact your local Raypak Representative 2 GENERAL SPECIFICATIONS The Raypak Booster Heater is design...

Page 4: ...is 1 875 diagonal dimension which should be the proper setting for most installations However field conditions including unusual gas characteristics may create a need for adjustment to achieve optimu...

Page 5: ...This can be done easily in the field Remove the top casing cover to gain access to the flue collector box Remove the screws along the sides of the flue collector Disconnect the vent switch tubing from...

Page 6: ...6 Fig 8975 3 Applies only to exhaust hood over cooking equipment...

Page 7: ...cated not less than seven feet above grade when it is adjacent to public walkways 3 The bottom of the vent terminal shall be located at least twelve inches above grade or ground or normally expected s...

Page 8: ...shwasher lines Adjust setting to maintain 20 PSI at the dishwasher Install a suitable water hammer arrester be tweentheboosterheateranddishwasher asshown on page 10 typical piping The heater and its g...

Page 9: ...lier or the local plumbing inspector on how to correct this situation DO NOT plug the relief valve or install a shut off valve in the discharge drain line The heater is equipped with a circulator to p...

Page 10: ...d for the heater to operate properly Consult wiring diagram Provide a separate fused circuit from the main electrical panel to the heater and a disconnecting means within sight of the heater Remove th...

Page 11: ...Turn off electrical power to boost heater before servicing any component in the heater to prevent equipment damage or personal injury NOTE If it is necessary to replace any of the original wiring it...

Page 12: ...f after third cycle ignition is not proven the module will go into lockout and a Red LED will start blinking To recycle the burner momentarily turn the power switch to the off position and then to the...

Page 13: ...cian to inspect the heater and to replace any part of the control system and gas control which has been underwater HOT SURFACE IGNITION MODELS WITH ROBERTSHAW GAS VALVE 1 STOP Read the safety informat...

Page 14: ...very six months Refer to the Servic ing Section related to burner removal BURNER INSPECTION VISUAL 1 Shut off electrical power and gas supply to the heater 2 Disconnect wiring to hot surface ignitor a...

Page 15: ...mit control e Reverse above steps to reinstall 9 Air Vent Switch Replacement a Shut off electrical power to the heater b Remove front panel c Remove wiring connections to switch d Remove screws 2 hold...

Page 16: ...0 67 0 78 amps re move and inspect impeller 2b Replace cartridge or entire pump as needed 2c Clean and inspect blower wheel Check operation Replace blower if needed 3a If Red LED on circuit board is O...

Page 17: ...ections inside control box 4b Check all connections and wire nuts 4c Check wire connection to remote sen sor 4d Check gas pressure at outlet of valve under load pressure should be 3 5 in W C for Natur...

Page 18: ...ndard company warranties must be properly tagged with RAYPAK return parts tag completely filled in with the heater Serial Number Model Number etc and shipped to the Company freight prepaid If determin...

Page 19: ...19...

Page 20: ...20...

Page 21: ...21...

Page 22: ...ny failed part during the first 90 days of this Warranty will be paid by Raypak Service must be performed by a recognized and certified service agency during normal working hours All other costs are e...

Page 23: ...c 2151 Eastman Avenue Westlake Village CA 93030 805 278 5300 FAX 800 872 9725 Raypak Canada Limited 2805 Slough St Mississauga Ontario Canada L4T 1G2 416 677 7999 FAX 416 677 8036 Litho in U S A www r...

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